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Product Name:
Allen-Bradley 2094-BM01-S DCS PLC Module
Product Description:
The Allen-Bradley 2094-BM01-S is a Motor Control and Automation Module designed and manufactured by Rockwell Automation under the Allen-Bradley brand. It is part of the 2094 Series, which is specifically tailored for servo motor control and motion control systems. The 2094-BM01-S is typically integrated into Distributed Control Systems (DCS) and Programmable Logic Controllers (PLC) to provide precise, reliable, and real-time control over motor-driven equipment in industrial automation.
This module is a Bus Module that interfaces with Allen-Bradley’s Kinetix Servo Drives and PLC systems. The 2094-BM01-S is essential in industries requiring high-performance motion control such as packaging, robotics, material handling, conveyor systems, and other precision-controlled machinery.
It provides a range of diagnostic capabilities, real-time control functions, and high-speed communication, making it suitable for both complex and high-demand industrial applications. The module supports Ethernet/IP, making it compatible with modern networking protocols and ensuring seamless integration within industrial automation environments.
Product Parameters & Specifications:
General Specifications:
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Model: Allen-Bradley 2094-BM01-S
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Type: Motor Control Bus Module (for Distributed Control Systems/PLC integration)
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Series: Allen-Bradley 2094 Kinetix Motion Control
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Function:
- Controls and integrates servo motors and motion control systems into larger PLC-based automation systems.
- Interfaces with Kinetix Servo Drives for real-time motor control, including positioning, velocity control, and torque control.
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Communication Protocol:
- Ethernet/IP and DeviceNet for integration with various Rockwell Automation control systems.
- High-speed data transfer via Ethernet/IP for real-time control and diagnostics.
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Compatibility:
- Compatible with Kinetix 5700, Kinetix 6500, and Kinetix 300 Servo Drives.
- Seamless integration with ControlLogix and CompactLogix PLCs, enabling system-wide motion control.
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Control System Integration:
- Compatible with Studio 5000 for configuration, programming, and diagnostics.
Electrical Specifications:
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Operating Voltage:
- 24V DC nominal (can range from 20.4V to 28.8V DC).
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Power Consumption:
- Approximately 10W to 15W, depending on module configuration and operational load.
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Communication Interfaces:
- Ethernet/IP: for high-speed communication between motion controllers and the rest of the control system.
- DeviceNet: for communication with other devices in motion control systems.
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I/O Options:
- Supports motion control I/O for servo drives, including digital inputs, outputs, analog feedback, and encoders.
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Processor:
- Integrated processor for high-speed motion control and diagnostics, capable of processing multiple axes simultaneously.
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Memory:
- Typically comes with 128MB to 512MB of memory depending on configuration and functionality.
Mechanical Specifications:
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Form Factor:
- Standard rack-mountable design, compatible with ControlLogix or CompactLogix chassis.
- Flex I/O integration for easy expansion and field wiring.
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Dimensions:
- Typically 6.3 inches (160 mm) high x 2.0 inches (50 mm) deep x 4.0 inches (100 mm) wide.
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Weight:
- Approx. 0.5 to 1.0 kg depending on configuration and I/O modules connected.
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Mounting:
- Mounts in ControlLogix or CompactLogix chassis for easy integration into Rockwell Automation systems.
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Cooling:
- Passive cooling design, additional cooling required depending on environmental conditions and module configuration.
Environmental Specifications:
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Operating Temperature:
- Typically, 0°C to 60°C (32°F to 140°F), suitable for most industrial environments.
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Storage Temperature:
- -40°C to 85°C (-40°F to 185°F), for safe storage and transport.
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Humidity:
- 5% to 95% RH (non-condensing).
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Vibration/Shock Resistance:
- Meets standard industrial shock and vibration resistance levels for robust applications in demanding environments.
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Ingress Protection:
- The module typically has an IP20 rating (dust-protected but not waterproof), so it should be installed in an enclosure.
User Interface & Control:
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Front Panel Indicators:
- LED indicators for status, power, communication, and diagnostics to aid in troubleshooting and fault isolation.
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Software Support:
- Studio 5000 for configuration, programming, and diagnostics. The module is integrated into the Rockwell Automation environment for smooth system-wide operation.
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Control and Configuration:
- Configuration and monitoring can be done via Ethernet/IP or DeviceNet interfaces using Rockwell Automation’s software.
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Communication Protocols:
- Ethernet/IP (primary communication for high-speed motion control) and DeviceNet for broader integration.
Key Features:
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High-Speed Communication:
- Ethernet/IP communication provides real-time data transfer for motion control, ensuring low-latency response times.
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Precise Motion Control:
- Provides integration for servo drives to execute high-precision positioning, velocity control, and torque control.
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Flexible Integration:
- Compatible with ControlLogix and CompactLogix PLCs, as well as Kinetix Servo Drives, enabling scalable motion control solutions for various industrial applications.
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Diagnostic and Status Monitoring:
- LED indicators for status feedback, allowing for easy diagnostics and reduced troubleshooting time.
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Real-time Performance:
- Capable of handling multiple axes of motion control simultaneously, making it ideal for complex, high-performance applications such as robotics, packaging, and material handling.
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Scalability and Expansion:
- Supports flexible I/O configurations and integration with additional modules for expanding system capabilities.
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Robust Environmental Resistance:
- Designed to operate in industrial environments, meeting high durability standards for temperature, vibration, and shock resistance.
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User-friendly Programming:
- Integrated with Studio 5000, which provides intuitive configuration, programming, and troubleshooting tools.
Applications:
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Motion Control Systems:
- Ideal for controlling servo motors and motion applications in industries such as robotics, conveyor systems, and packaging.
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Automation and Robotics:
- Used in robotic arms, automated machines, and material handling systems to execute precise motions and control sequences.
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Material Handling:
- Suitable for controlling conveyors, sorters, and pick-and-place systems in manufacturing lines.
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Packaging Systems:
- Provides the precision and control needed in automated packaging systems for products requiring high-speed operation.
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CNC Machining:
- Useful for precise control of CNC machines, where fine adjustments to motor speeds and positions are required.
Conclusion:
The Allen-Bradley 2094-BM01-S DCS PLC Module offers a powerful, flexible, and high-performance solution for motion control applications. Its integration with Ethernet/IP and DeviceNet communication protocols allows seamless control of Kinetix Servo Drives, enabling high-precision motion control in industries such as robotics, packaging, and material handling. The 2094-BM01-S provides real-time control, diagnostics, and scalability, making it an ideal choice for modern industrial automation systems.