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ABB 086351-004 DCS/PLC Module
Product Name:
ABB 086351-004 – DCS/PLC Module
Product Description:
The ABB 086351-004 module is a digital I/O module designed for integration into ABB’s Distributed Control System (DCS) and Programmable Logic Controller (PLC) systems. It is part of ABB’s 800xA and System 800xA series, offering high-performance, real-time control, monitoring, and automation for complex industrial processes. This module provides a reliable interface for handling discrete input and output signals, typically used in critical industrial applications where high reliability and performance are essential, such as in energy generation, chemical manufacturing, and oil & gas operations.
With a modular design, this module supports easy configuration and system expansion, making it an ideal solution for large-scale industrial control systems that require flexibility, scalability, and long-term stability. It comes equipped with robust communication capabilities, real-time processing capabilities, and built-in diagnostics for system health monitoring.
Product Parameters & Specifications:
General Information:
- Model Name: ABB 086351-004
- Module Type: Digital I/O Module for DCS/PLC systems
- Manufacturer: ABB
- System Compatibility: Compatible with ABB 800xA and System 800xA DCS, PLC, and other ABB automation systems.
- Application: Used for handling discrete digital I/O signals in various automation applications.
- Communication Protocols: Supports integration with a wide variety of communication protocols like Modbus RTU, Profibus DP, Ethernet/IP, and HART.
Key Features:
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Digital Input/Output Capability:
- Provides both digital inputs and digital outputs for discrete signals, making it suitable for simple on/off control applications, such as switching relays, actuators, and monitoring sensors.
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Modular and Scalable Design:
- The 086351-004 module is part of ABB’s scalable modular system, allowing users to add more modules as needed to meet the growing needs of their industrial systems.
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Real-Time Data Processing:
- Ensures real-time processing of digital signals, providing immediate response and feedback for process control.
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Built-in Diagnostics:
- The module includes self-diagnostic features to monitor the health of the I/O system, alerting operators to potential faults in the system, wiring, or signal transmission.
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High Reliability and Durability:
- Designed for use in industrial environments with high demands for reliability, the module is built to handle heavy-duty tasks, providing consistent performance over time.
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Communication Flexibility:
- The module supports a wide range of communication protocols for integration into different types of control systems, offering flexibility in industrial networking.
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Redundancy Support:
- Can be configured for redundancy (where applicable) to enhance the availability and fault tolerance of critical control systems.
Technical Specifications:
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I/O Type:
- Digital Inputs: Designed to receive discrete signals such as from pushbuttons, limit switches, and proximity sensors.
- Digital Outputs: Used for controlling devices like relays, alarms, actuators, and other binary devices.
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Voltage Range:
- Typically operates on 24V DC, but specifics may vary depending on the configuration and the type of input/output used.
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Power Consumption:
- Low Power Consumption, typically ranging from 5W to 10W, depending on the number of connected I/O points and the specific system configuration.
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Signal Isolation:
- Features galvanic isolation for both digital inputs and outputs, protecting the system from electrical noise, transients, and power surges.
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Number of I/O Channels:
- Typically supports 16 to 32 I/O points, but this can vary depending on configuration.
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Operating Temperature:
- -10°C to +60°C (Temperature ranges may vary based on the specific application or system configuration).
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Storage Temperature:
- -40°C to +85°C.
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Humidity:
- 5% to 95% RH, non-condensing, making it suitable for most industrial environments.
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Dimensions (Approximate):
- Height: 130 mm
- Width: 90 mm
- Depth: 120 mm
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Weight:
- Approx. 1.5 to 2 kg, depending on configuration.
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Compliance and Safety:
- CE certification for conformity with European Union directives.
- UL compliance for North American standards.
- RoHS compliant, meeting environmental regulations regarding hazardous substances.
- Typically designed with SIL (Safety Integrity Level) features for safe operation in critical control systems.
Applications:
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Energy Generation:
- Used for monitoring and controlling plant equipment such as turbines, boilers, and power distribution systems in power generation plants.
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Oil & Gas Industry:
- Applied in the upstream and downstream sectors, including drilling platforms, refining, and pipeline management, where discrete I/O signals control valves, pumps, and safety devices.
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Chemical Processing:
- Supports the automation of reactors, mixers, and pumps in chemical plants, ensuring precise control of processes.
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Automotive Manufacturing:
- Facilitates automation on production lines, controlling machines, assembly robots, and material handling systems.
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Pharmaceutical Industry:
- Critical in ensuring precise monitoring and control of production processes in pharmaceutical manufacturing.
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Water Treatment:
- Used for controlling water filtration systems, pumps, and other equipment in municipal and industrial water treatment plants.
Summary:
The ABB 086351-004 is a versatile and reliable digital I/O module for use in DCS and PLC systems. It supports both digital inputs and digital outputs, offering a robust solution for discrete signal handling in critical industrial applications. With real-time processing, modular design, built-in diagnostics, and broad communication protocol support, it is an ideal component for complex industrial control systems that require high performance, flexibility, and safety. The module’s redundancy features and high reliability make it well-suited for industries such as energy, oil & gas, chemical, and water treatment.
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