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ABB+500MBA02 1MRB150003R0003 1MRB200053/M DCS PLC Module
Product Name:
ABB+500MBA02 1MRB150003R0003 1MRB200053/M DCS PLC Module
Product Description:
The ABB+500MBA02 (1MRB150003R0003) is a Distributed Control System (DCS) module designed and manufactured by ABB, primarily for process control and automation in industrial environments. This specific module is a digital I/O module in the 500 series of ABB’s DCS, which supports high-speed processing and integration with a wide range of field devices such as sensors, actuators, and controllers.
The module is designed to interface with the ABB 800xA control system and provide real-time data processing capabilities to monitor and control processes across industries like oil & gas, power generation, petrochemicals, water treatment, and many other process-based industries. It offers flexibility in handling a variety of input/output configurations and ensures robust performance even in harsh environments.
500MBA02 is optimized for applications requiring reliable, accurate, and real-time data exchange in a highly available system. Additionally, it comes equipped with powerful diagnostics and is designed for high-speed data transfer to support critical and complex control systems.
Key Features:
- Modular Design: Scalable I/O configuration for flexible deployment.
- High-Speed Digital I/O: Provides fast data communication and control between field devices and the control system.
- Integration with ABB 800xA System: Seamless integration within the ABB 800xA DCS environment.
- Advanced Diagnostics: Real-time diagnostics for efficient monitoring and troubleshooting.
- High Reliability and Availability: Redundant power supply support, ensuring system uptime.
- Flexible Communication Protocols: Supports a variety of communication standards like Modbus, Profibus, and HART.
- Robust Construction: Designed for industrial environments, ensuring long-term operational stability.
Product Parameters:
- Model: ABB+500MBA02 (1MRB150003R0003)
- Module Type: Digital Input/Output Module (DCS)
- Control System Compatibility: ABB 800xA Distributed Control System (DCS)
- Nominal Power Supply: 24V DC (Typical)
- Power Consumption: Typically 30W
- Operating Temperature Range: -20°C to +60°C
- Storage Temperature Range: -40°C to +85°C
- Humidity Range: 5% to 95% (Non-condensing)
- Dimensions: 230mm x 200mm x 80mm
- Weight: Approx. 2.0 kg
- Protection Rating: IP20 (Indoor use)
Product Specifications:
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Inputs:
- Digital Inputs: 32 or 64 channels (depending on configuration)
- Input Type: Dry contact, Wet contact, or Open collector input
- Input Voltage: 24V DC (standard)
- Input Impedance: High impedance for dry contact inputs
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Outputs:
- Digital Outputs: 32 or 64 channels (depending on configuration)
- Output Type: Relay (NO/NC), Open collector, or Triac outputs
- Output Voltage: 24V DC, 120V AC (depends on configuration)
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Communication Ports:
- Fieldbus Communication: Modbus RTU, Profibus DP, and HART for field devices
- Backplane Communication: Communication with ABB 800xA system via high-speed backplane connection
- Ethernet Interface: Yes, for remote monitoring and control
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Redundancy:
- Power Supply Redundancy: Yes, dual redundant power supply for high system availability
- Communication Redundancy: Supported by redundant network links for critical data paths
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Environmental Ratings:
- Operating Temperature Range: -20°C to +60°C
- Storage Temperature Range: -40°C to +85°C
- Humidity: 5% to 95% (Non-condensing)
- Protection Rating: IP20 (for indoor use)
-
Mounting:
- Rack Mount: Yes (fits into standard 19-inch racks)
- DIN Rail Mount: Optional, for certain configurations
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Power Supply:
- Nominal Voltage: 24V DC
- Voltage Range: 18V to 30V DC
- Power Consumption: 30W (Typical)
-
Safety Features:
- Overcurrent Protection: Yes, integrated in the power input and I/O channels
- Surge Protection: Built-in surge suppression for sensitive inputs
- Short-Circuit Protection: Yes, to protect against faults
- Ground Fault Detection: Yes, to ensure safe operation
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Certifications:
- CE (Conformité Européenne)
- UL (Underwriters Laboratories)
- RoHS (Restriction of Hazardous Substances)
- ISO 9001 (Quality management system)
Applications:
The ABB+500MBA02 DCS PLC Module is ideal for process control in industries that require precise and reliable monitoring of digital signals. Some of its typical applications include:
- Power Generation: Monitoring and control of plant switches, breakers, and circuit statuses.
- Oil & Gas: Control of valves, pumps, and switches in oil exploration and processing facilities.
- Petrochemical: Automation of digital I/O signals for monitoring and control of pumps, valves, and emergency systems.
- Water and Wastewater Treatment: Control of flow switches, pressure sensors, and other monitoring devices.
- Pharmaceuticals: Control and monitoring of digital signals in the production and quality control processes.
- Manufacturing: Integration into automated production systems, with reliable control over digital signals for machines, conveyors, and actuators.
Additional Features:
- Diagnostic Functions: Advanced real-time diagnostics provide comprehensive fault detection, reporting, and event logging to assist in maintenance and troubleshooting.
- Flexible I/O Configurations: Supports various digital I/O configurations based on project needs.
- Integration with ABB 800xA: Ensures full compatibility with ABB’s 800xA DCS for seamless system integration, control, and monitoring.
- Ethernet-based Remote Management: Facilitates remote monitoring and management through Ethernet connectivity, enabling better system oversight.
The ABB+500MBA02 DCS module is built to handle demanding, high-reliability requirements, ensuring precise control and monitoring for complex industrial applications. With its high-speed digital I/O, robust diagnostics, and flexible configuration, it provides optimal performance for process industries where uptime and accuracy are critical.