ABB+5SHY35L4503 3BHB004693R0001 3BHB004692R0002 5SXE01-0127

ParameterValue/DescriptionMain Component5SHY35L4503 (Asymmetric Integrated Gate-Commutated Thyristor – IGCT)Associated Control3BHB004692R0002 (Gate Driver / Control Unit, possibly GVC732 AE01)Auxiliary/System3BHB004693R0001 (Associated Control/Auxiliary Component)Module Assembly5SXE01-0127 (Often referring to the complete silicon controlled IGCT module)Voltage Rating4500V (from 5SHY35L4503, as indicated by ’45’)Current Rating3000A (implied from 5SHY35L4503, as indicated by ’35L’)Switching Freq.Up to kHz levelOn-state Voltage DropReduced (due to transparent anode technology)Switching LossesMinimalGate DriveIntegrated, compatible with optical fiber signalsProtectionBuilt-in overvoltage, overcurrent, overheating protectionReliability (FIT)IGCT device: 1 FIT; Drive unit: 2000 FIT; Power supply: 1000 FITExpected Life11 years without first failure (under specific conditions)DimensionsVaries, for 3BHB004693R0001: 506 x 67 x 30 mm; For 3BHB004692R0001: 10.2 x 10.2 x 25.4 cmWeightFor 3BHB004693R0001: 1.75 kg; For 3BHB004692R0001: 1.6 kg

التصنيف:

الوصف

This is a very comprehensive set of ABB part numbers that appear to be interrelated components of a high-power Integrated Gate-Commutated Thyristor (IGCT) module and its associated control/drive circuitry. This combination is crucial for high-voltage, high-current industrial applications, particularly within power electronics, inverters, and renewable energy fields.

Let’s break down each component and their likely functions together:

1. ABB 5SHY35L4503 (Core Component)

This is the primary power semiconductor device.

  • Type: Integrated Gate-Commutated Thyristor (IGCT) module.
    • IGCTs are advanced power semiconductor devices that combine the advantages of GTO (Gate Turn-Off Thyristors) and IGBTs (Insulated Gate Bipolar Transistors). They offer low on-state voltage drop (high efficiency), low switching losses, and excellent turn-off capabilities, making them ideal for high-power, medium-frequency applications.
  • Key Characteristics:
    • Voltage and Current Levels: The “4503” likely indicates a high voltage rating (e.g., 4500V) and a substantial current rating (e.g., 3kA or 3000A). This confirms its use in heavy industrial power applications.
    • Technology: Features “transparent anode technology” to reduce on-state voltage drop and improve efficiency.
    • Integration: The gate drive circuit is integrated with the IGCT, reducing parasitic inductance and improving switching speed.
    • Thermal Performance: Optimized packaging design for improved heat dissipation, integrated temperature monitoring and protection.
    • Reliability: Industrial-grade design for harsh environments (high temperature, high humidity, high altitude), built-in overvoltage and overcurrent protection. Low failure rate (FIT).
  • Function: This module acts as the main switching element in high-power converters. It’s responsible for rectifying AC power and/or inverting DC power to precisely control motors, manage grid connections, or handle large energy flows.

2. ABB 3BHB004693R0001 & 3. ABB 3BHB004692R0002 (Control/Drive Units)

These are likely associated control or auxiliary components that work directly with the 5SHY35L4503 IGCT module.

  • 3BHB004692R0002 (Often linked with 5SXE01-0127 and GVC732AE01): This is commonly identified as a gate driver or control unit for the IGCT.
    • Function: The gate driver is crucial for controlling the precise switching (turn-on and turn-off) of the IGCT. It provides the necessary high-current, fast-rise-time gate pulses required to operate the IGCT efficiently and reliably. It typically receives commands from a higher-level control board.
    • Technology: Likely compatible with optical fiber drive signals to isolate high-voltage environments and improve anti-interference capabilities.
  • 3BHB004693R0001: This appears to be another associated control or auxiliary component within the same high-power system.
    • Function: It could be part of the IGCT’s control circuitry, a protection module, a monitoring unit, or even related to the cooling mechanism. Some sources indicate it might be part of the “drive unit and power supply design” for the IGCT, working in tandem with the gate driver.

4. ABB 5SXE01-0127 (System/Module Identification)

This number is often presented alongside the other components, suggesting it’s either:

  • An overall module assembly number: It could be the part number for a complete “silicon controlled” module that integrates the 5SHY35L4503 IGCT, its gate driver (3BHB004692R0002), and potentially other control/auxiliary components (3BHB004693R0001).
  • A specific board or sub-assembly within such an IGCT module.
  • One source mentions it as part of an “Active Rectifier Unit (ARU)” which is a “Self-commutated, 6-pulse, 3-level voltage source inverter with IGCT technology.” This strongly supports its role in advanced power conversion.

Combined Product Overview

This entire set of part numbers (ABB 5SHY35L4503 3BHB004693R0001 3BHB004692R0002 5SXE01-0127) represents a highly integrated and powerful Integrated Gate-Commutated Thyristor (IGCT) module assembly designed for high-voltage, high-current industrial applications.

It’s the heart of advanced power converters and inverters where precise, efficient, and reliable control of very large electrical power is essential.

Key Features of the Combined System

  • High-Power Handling: Capable of managing very high voltages (e.g., 4500V) and large currents (e.g., 3kA).
  • High Efficiency: Utilizes transparent anode technology and optimized designs to reduce on-state voltage drop and switching losses.
  • Integrated Design: The IGCT is highly integrated with its gate drive and other control/auxiliary circuitry, minimizing parasitic inductances and improving performance.
  • Fast Switching Characteristics: Supports high-frequency switching (up to kHz level) due to hard drive technology and optimized gate drive.
  • Superior Reliability: Features industrial-grade design, integrated temperature monitoring, overvoltage/overcurrent protection, and contactless switching. Independent design of drive unit and power supply allows safe shutdown even if auxiliary power fails.
  • Modular and Easy to Integrate: Modular design supports parallel connection of multiple devices for expanded power capacity and optimized voltage/heat sharing. Compatible with optical fiber drive signals for high-voltage isolation.
  • Comprehensive Protection: Built-in mechanisms to prevent damage from electrical faults and thermal overload.

Technical Specifications (Consolidated from search results)

Parameter Value/Description
Main Component 5SHY35L4503 (Asymmetric Integrated Gate-Commutated Thyristor – IGCT)
Associated Control 3BHB004692R0002 (Gate Driver / Control Unit, possibly GVC732 AE01)
Auxiliary/System 3BHB004693R0001 (Associated Control/Auxiliary Component)
Module Assembly 5SXE01-0127 (Often referring to the complete silicon controlled IGCT module)
Voltage Rating 4500V (from 5SHY35L4503, as indicated by ’45’)
Current Rating 3000A (implied from 5SHY35L4503, as indicated by ’35L’)
Switching Freq. Up to kHz level
On-state Voltage Drop Reduced (due to transparent anode technology)
Switching Losses Minimal
Gate Drive Integrated, compatible with optical fiber signals
Protection Built-in overvoltage, overcurrent, overheating protection
Reliability (FIT) IGCT device: 1 FIT; Drive unit: 2000 FIT; Power supply: 1000 FIT
Expected Life 11 years without first failure (under specific conditions)
Dimensions Varies, for 3BHB004693R0001: 506 x 67 x 30 mm; For 3BHB004692R0001: 10.2 x 10.2 x 25.4 cm
Weight For 3BHB004693R0001: 1.75 kg; For 3BHB004692R0001: 1.6 kg

Typical Application Areas

These high-power IGCT modules and their control systems are critical for:

  • Power Transmission and Distribution:
    • High-Voltage Direct Current (HVDC) transmission systems
    • Flexible Alternating Current Transmission Systems (FACTS)
    • Grid reactive power compensation (SVG)
    • Active power filters (APF)
  • Industrial Drives and Control:
    • High-power inverters (e.g., in ACS6000, ACS2000 series drives)
    • Servo drives for very large motors
    • Motor soft starters
    • Metallurgical rolling mills
    • Mine hoists
    • Ship propulsion systems
  • New Energy and Energy Storage:
    • Wind power converters
    • Photovoltaic inverters (for large-scale solar farms)
    • Energy storage Power Conversion Systems (PCS)
    • Electric vehicle charging stations (for high-power rapid charging)
    • Rail transit traction systems

Related Products

This set of components forms a crucial part of larger ABB power electronics systems. Related products would include:

  • ABB ACS6000 / ACS5000 / ACS2000 series Medium Voltage Drives: These are the complete drive systems that would utilize these IGCT modules as their power switching core.
  • ABB DC Link Capacitors: Essential for smoothing the DC voltage between the rectifier and inverter stages.
  • ABB Reactors/Inductors: Used for filtering and managing current in the power conversion stages.
  • Higher-level Control Boards: Such as the ABB UFC762AE101 (discussed previously) which provides the overall control logic for the drive and sends gating commands to these IGCT modules.
  • Cooling Systems: Given the high power, robust liquid or air cooling systems are integrated with these modules.

In essence, these part numbers represent a state-of-the-art power semiconductor and control package from ABB, designed to manage enormous amounts of electrical energy with high precision and reliability in the most demanding industrial applications.