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Product Name:
ABB 5SHY5055L0002 / 3BHE019719R0101 / GVC736BE101 DCS PLC Module
Product Description:
The ABB 5SHY5055L0002, also identified as 3BHE019719R0101 and GVC736BE101, is a Distributed Control System (DCS) PLC module designed for use in critical industrial automation systems. This module is part of ABB’s 800xA System, which is one of the most advanced and flexible control systems used for industries such as power generation, oil & gas, chemical, mining, and water treatment. The 800xA system provides comprehensive control, monitoring, and optimization solutions for large-scale industrial processes.
The 5SHY5055L0002 module serves as an interface for data acquisition, real-time control, and communication between the central control unit (CCU) and field devices, offering integration with a wide range of sensors, actuators, and other industrial components. It features advanced diagnostics, redundancy, and safety protocols, making it ideal for mission-critical applications requiring high availability and fault tolerance.
This module provides support for both analog and digital I/O, making it a versatile solution in a variety of process control applications. The module is engineered to operate reliably in harsh industrial environments, offering robust performance, high uptime, and continuous monitoring capabilities.
Product Parameters:
- Model: ABB 5SHY5055L0002 / 3BHE019719R0101 / GVC736BE101
- Manufacturer: ABB
- Type: DCS PLC I/O Module
- Application: Industrial automation, process control, real-time monitoring, and safety in power generation, oil and gas, chemical, mining, water treatment, and other critical industries.
- System Compatibility: Compatible with ABB 800xA System and ABB Advant OCS systems.
- I/O Type: Supports analog and digital I/O interfaces.
- Field Devices Supported: Interfaces with a wide range of field devices, including temperature sensors, pressure transmitters, flow meters, valves, and actuators.
- Primary Function: Data acquisition, control, real-time monitoring, fault detection, and integration with field devices in industrial process systems.
Product Specifications:
General Features:
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Advanced Diagnostics and Monitoring:
The module features advanced self-diagnostics and system health monitoring to detect faults and provide early warnings. This helps ensure system integrity, reduce downtime, and prevent failures in critical operations. -
Flexible I/O Configuration:
It supports a wide variety of I/O configurations, allowing the integration of both analog and digital signals. This flexibility makes the module highly adaptable to different types of field devices, sensors, and actuators in complex industrial environments. -
Redundancy and Fault Tolerance:
Designed with redundant communication paths and power supplies, the module ensures high availability and reliability in mission-critical applications. If one component fails, the system can continue operating without interruption, making it suitable for high-availability systems. -
Seamless Integration with ABB 800xA:
The 5SHY5055L0002 is optimized for seamless integration with the ABB 800xA Distributed Control System, providing centralized control and management of processes. The system is widely used in large-scale, high-performance industrial automation applications. -
Safety Compliance:
The module is built to support safety-critical applications, meeting the standards required for SIL (Safety Integrity Level) 2 or 3 applications, depending on the configuration. This makes it ideal for industries such as oil and gas, where safety is paramount.
Electrical Specifications:
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Power Supply:
- Nominal Input: 24 V DC (commonly used in industrial control systems).
- Power Consumption:
- Typical Power Consumption: Around 10-30W, depending on the number of active I/O channels and the configuration of connected devices.
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Current Consumption:
- Typical Current Consumption: 400mA to 1A (depends on I/O configuration).
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Signal Input Range:
- Analog Inputs: Commonly 4-20mA, 0-10V.
- Digital Inputs: 24 V DC.
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Communication Protocols:
- Modbus RTU, Profibus DP, and Ethernet/IP are common protocols supported by the module for data transmission and communication with other control devices.
Mechanical Specifications:
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Dimensions:
The module is typically designed to fit in standard 19-inch rack-mounted or DIN rail-mounted enclosures, ensuring a compact and organized installation in control panels. -
Weight:
- Weight: Approximately 1.5 kg to 2 kg (varies depending on configuration).
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Mounting:
- Designed for rack-mounted or DIN rail-mounted installation, which provides a stable and secure setup in industrial control cabinets or panels.
Environmental Specifications:
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Operating Temperature Range:
- -20°C to +60°C (-4°F to 140°F), making it suitable for a wide range of industrial environments.
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Storage Temperature Range:
- -40°C to +85°C (-40°F to 185°F), allowing safe storage under extreme conditions.
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Humidity:
- The module is designed to withstand 95% relative humidity (non-condensing), ensuring reliable operation in humid industrial environments.
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Vibration Resistance:
- The module is built to resist mechanical vibrations that are common in industrial environments, ensuring reliable operation even under challenging conditions.
Key Benefits:
- High Availability and Redundancy: Ensures continuous operation even in the event of module or communication failures.
- Scalability: Can be configured to support varying I/O needs and adapt to evolving industrial process requirements.
- Safety-Critical: Meets the standards required for high-integrity safety systems, ideal for industries like oil and gas.
- Compatibility with ABB Systems: Seamless integration with ABB’s 800xA and Advant OCS systems ensures a unified approach to process control and monitoring.
This ABB 5SHY5055L0002 / 3BHE019719R0101 / GVC736BE101 module offers an advanced solution for high-performance and safety-critical industrial applications, providing the necessary features for effective process control, system monitoring, and fault tolerance in challenging environments.