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You’re asking about a very specific and high-level component within the Foxboro DCS (Distributed Control System) ecosystem, which is now part of Schneider Electric’s EcoStruxure Foxboro DCS. The FOXBORO H90 series, and specifically the H90C9AA0117S, refers to a high-performance server or workstation designed to host critical Foxboro DCS software and provide the human-machine interface (HMI).
Unlike the Fieldbus Modules (FBMs) or communication modules (FCMs) we discussed previously, the H90 is a computer server, not a direct I/O interface. It runs a Windows Server operating system (such as Windows Server 2016 or 2022, depending on the specific model and vintage) and acts as a central hub for various DCS functions.
Let’s break down the details of the FOXBORO H90 H90C9AA0117S.
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Brief Product Description:
The FOXBORO H90 (H90C9AA0117S) is a premium, rack-mounted server-class workstation designed specifically for the Foxboro I/A Series and EcoStruxure Foxboro DCS. Running a Microsoft Windows Server operating system, it serves as a multipurpose platform for hosting critical DCS software components such as Control Core Services, Control Software workstations (HMIs), historian databases, and engineering/configuration tools. It features high-end Intel Xeon processors, ample memory, redundant power supplies, and configurable RAID storage (SAS HDDs or SSDs) for high availability and performance in demanding industrial environments.
- Product Type: High-Performance DCS Server / Workstation
- Model Series: Foxboro H90
- Part Number (Example Configuration): H90C9AA0117S (This indicates a specific configuration within the H90 series)
- Operating System: Microsoft Windows Server (e.g., 2016, 2022 – depending on the specific H90 model generation)
- Key Function: Hosts critical Foxboro DCS software (Control Core Services, HMI, Historian, Engineering)
- Form Factor: Typically 2U high rack-mounted server
- Reliability: Supports redundant components (power supplies, RAID storage)
Detailed Product Description:
As an industrial automation professional, I understand that the hardware running your control system’s software is just as critical as the I/O modules connecting to field devices. The FOXBORO H90 (H90C9AA0117S) isn’t just any commercial server; it’s a purpose-built, hardened platform specifically qualified and optimized to run the sophisticated software of the Foxboro DCS. It forms the backbone of your control room operations, handling everything from real-time data processing to operator visualization and historical data archiving.
Core Features and System Integration: The Brains of the DCS
The H90 servers are designed for high performance and reliability, crucial for mission-critical industrial applications. Let’s look at what makes them stand out:
- High-End Processing Power: The H90 typically features Intel Xeon processors, often configurable with one or two CPUs, providing the computational horsepower needed to run demanding DCS applications, process large volumes of data, and manage complex control strategies.
- Robust Memory and Storage: These servers come with substantial base memory (e.g., 16 GB, expandable up to 384 GB or even higher in newer revisions, often using ECC DDR4 SDRAM). For storage, they utilize internal Serial Attached SCSI (SAS) Hard Disk Drives (HDDs) or Solid State Disks (SSDs), which can be configured in Redundant Array of Independent Disks (RAID) levels (e.g., RAID1 or RAID5) with optional hot-swappable spare drives. This ensures data integrity, fast access times, and protection against disk failures.
- Redundant Power Supplies: A key feature for high availability, the H90 servers include redundant hot-swappable power supplies. If one power supply fails, the other immediately takes over, preventing downtime. This is fundamental for maintaining continuous operation in a DCS environment.
- Multipurpose Platform: The H90 is incredibly versatile. It can host:
- Control Core Services: The fundamental software services that manage the DCS architecture.
- Control Software Workstations (HMIs): Providing the operator interface for monitoring and controlling the plant. The H90 supports multiple video monitors (up to four, with options for touchscreens) and annunciator keyboards.
- Historian: For archiving vast amounts of process data for analysis, reporting, and regulatory compliance.
- Engineering and Configuration Tools: Platforms for developing, configuring, and maintaining the DCS application.
- Domain Services: For managing the Windows network within the DCS.
- Network Connectivity: H90 servers are connected to the Foxboro DCS Control Network (the secure, dedicated network for control communications) through dual Ethernet PCIe cards, providing redundancy for control network communication. They also often include multiple integrated Ethernet ports (e.g., four 10/100/1000BaseT ports) for simultaneous connection to corporate or generic information networks.
- Cybersecurity Features: Being a modern server platform, the H90 series incorporates cybersecurity best practices. This includes running secure Windows Server operating systems, support for antivirus software (like McAfee packages), and adherence to industry cybersecurity standards to protect against cyber threats.
- Physical Design: The H90 is typically a 2U high rack-mounted server, designed for installation in standard industrial server racks. It’s built for durability and often requires specific cabinet dimensions to ensure proper airflow and cooling, especially given its performance capabilities. Optional Remote Graphics Units (RGUs) can extend the human interface (monitors, keyboard, mouse) far from the server itself via fiber optics, which is useful for control room design.
The specific configuration code H90C9AA0117S would denote a particular combination of CPU(s), memory, hard drive type/size, RAID configuration, and potentially specific I/O cards or software pre-loads. This code helps Foxboro (and Schneider Electric) identify and configure the exact server a customer needs.
Technical Specifications (General for H90 Series, specific to H90C9AA0117S may vary slightly):
As the H90 is a server-class computer, its specifications are more akin to IT hardware but optimized for industrial environments.
Applications:
The FOXBORO H90 H90C9AA0117S serves as the central processing and human interface platform in critical process control applications across various industries:
- Oil & Gas Refineries and Chemical Plants: Hosting the main operator workstations for process visualization, alarm management, and real-time control, as well as the historian for process data archiving and analysis.
- Power Generation Plants: Managing control strategies for boilers, turbines, and generators, and providing the HMI for operators to monitor plant performance and respond to events.
- Metals and Mining Operations: Acting as the central brain for controlling large-scale mining equipment, processing plants, and material handling systems.
- Water and Wastewater Treatment Facilities: Overseeing the entire treatment process, from raw water intake to final effluent, with comprehensive monitoring and control capabilities.
- Pharmaceutical and Life Sciences: Ensuring precise control and data integrity for batch processes, cleanroom environments, and regulatory compliance.
- Any Large-Scale Continuous Process Industry: Where high availability, robust performance, and extensive data management are essential for safe, efficient, and profitable operations.
Related Products:
The FOXBORO H90 works in concert with virtually every other component of the Foxboro DCS:
- Foxboro Field Control Processors (FCPs – e.g., FCP270, FCP280): These are the real-time controllers that execute control strategies. The H90 communicates with the FCPs over the Control Network to retrieve process data and send operator commands.
- Foxboro Fieldbus Communication Modules (FCMs – e.g., FCM10E, FCM10EF): These modules connect the FBMs (I/O modules) to the Control Network, ultimately delivering field data to the H90 and its hosted applications.
- Foxboro Fieldbus Modules (FBMs – e.g., FBM201, FBM207B, FBM214, FBM224): These are the I/O modules that connect directly to field devices. The data they collect is ultimately processed and displayed on the H90.
- Foxboro System Management (SM) Software: This software suite runs on the H90 and other servers, providing tools for system configuration, diagnostics, and overall management.
- Foxboro Historian Software: This application, hosted on the H90 or a dedicated historian server, collects, stores, and retrieves process data for historical analysis.
- Annunciator Keyboards and Alarm Management Systems: These human interface devices connect to the H90 to provide tactile feedback and visual/auditory alerts to operators.
- Remote Graphics Units (RGUs): For extending monitors, keyboards, and mice from the H90 server to remote operator stations, often using fiber optic cabling for long distances.
- Network Switches and Routers: Essential for building the underlying network infrastructure (Control Network and Information Network) that the H90 connects to.
