GE 104X905BA603

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Product Name:

GE 104X905BA603 DCS PLC Module

Product Description:

The GE 104X905BA603 is a high-performance Distributed Control System (DCS) PLC Module designed and manufactured by General Electric (GE). This module is typically used in industrial automation, process control, and safety applications across sectors such as oil & gas, chemical processing, power generation, and pharmaceuticals. The 104X905BA603 is a part of GE’s modular control solutions, offering flexibility, scalability, and high reliability for demanding industrial applications.

The module’s design allows for seamless integration into a broader DCS architecture, providing both process control and safety features. It comes with advanced diagnostic tools and is compatible with various communication protocols, making it suitable for modern industrial control environments. The 104X905BA603 is especially designed for high-availability systems that require continuous operations and fault tolerance.

Product Parameters & Specifications:

General Specifications:

• Model: GE 104X905BA603
• Type: DCS PLC Module
• Manufacturer: General Electric (GE)
• Control Platform: Series 90-30 (or similar GE DCS platform)
• Primary Use: Industrial automation, process control, and safety-critical applications
• Industry Applications: Oil & Gas, Chemical Processing, Power Generation, Pharmaceuticals, Utilities

Key Features:

• Modular Design: The module follows a modular architecture, allowing for easy expansion and integration into an existing control system. The 104X905BA603 can be used as part of a larger network of GE DCS modules.

• Advanced Control Features: It supports both standard process control and advanced control strategies such as PID control, cascade control, and model predictive control (MPC), enabling precise regulation of industrial processes.

• Redundancy: This model includes redundant power supplies and redundant communication paths, providing high availability and fault tolerance, ensuring continuous operation in mission-critical applications.

• Diagnostic Tools: Equipped with sophisticated diagnostic and monitoring capabilities, this module provides real-time feedback on system performance, reducing downtime and ensuring efficient maintenance.

• Communication Protocols: The module supports industrial communication protocols such as Modbus, Ethernet/IP, and RS-485, facilitating seamless integration with other devices, PLCs, and DCS systems.

• Safety Features: Designed with SIL 3 (Safety Integrity Level 3) support, it is appropriate for safety-critical applications requiring high safety standards.

Electrical Specifications:

• Power Supply:

  • 24V DC input, supporting both primary and redundant power sources to ensure continuous operations in case of power loss.

• Power Consumption:

  • Varies depending on the number of I/O modules and system configuration.

• Communication:

  • Supports Ethernet/IP, Modbus, and RS-485 protocols for high-speed data transfer and system communication.

Mechanical Specifications:

• Form Factor:

  • Designed for rack-mounted installations, typically fitting into 19-inch standard racks used in industrial control rooms.

• Dimensions:

  • Typically 3U (Standard Rack Unit), but this depends on specific module configurations.
  • Height: 3U (for mounting in standard industrial racks).
  • Width & Depth: Varies based on configuration and associated I/O modules.

• Weight:

  • Usually ranges between 2.5 kg to 4 kg depending on the configuration of connected I/O modules.

• Cooling:

  • Passive cooling via adequate airflow is recommended. Active cooling may be required in high-temperature environments.

Environmental Specifications:

• Operating Temperature:

  • Typically rated for -20°C to +60°C, which is suitable for industrial environments subject to wide temperature fluctuations.

• Storage Temperature:

  • -40°C to +85°C, enabling safe storage before installation.

• Relative Humidity:

  • The system operates in environments with 5% to 95% non-condensing relative humidity.

• Vibration and Shock Resistance:

  • Designed to resist vibration and shock typically encountered in industrial settings.

• Ingress Protection:

  • Rated IP20, providing protection against dust and accidental contact with live components.

Functional Specifications:

• I/O Configuration:

  • Supports both digital and analog I/O types, providing flexibility for a variety of industrial processes.

• Redundant Processors:

  • Dual processors ensure continuous operation by automatically switching to backup processors in case of failure, reducing the risk of downtime.

• Safety Integrity:

  • Fully compatible with SIL 3 rated systems, making it suitable for use in safety-critical processes such as those found in the chemical or oil & gas industries.

• Advanced Control Algorithms:

  • Supports advanced control features like PID, cascade control, and fuzzy logic, enabling precise process regulation for complex systems.

• Redundant Communication:

  • The system comes with redundant communication paths to minimize downtime and ensure seamless data exchange in case of failure in one communication line.

Software & Configuration:

• Configuration Software:

  • Can be programmed and configured using Proficy Process Systems, iFIX, or similar GE control system software for easy setup, management, and optimization.

• Diagnostic & Maintenance Tools:

  • Comprehensive diagnostic tools available for proactive troubleshooting, maintenance, and system performance monitoring.

• Human-Machine Interface (HMI):

  • Easy integration with HMI systems,