GE DS200TCTLG1A MKV, LST TMR Reheat Card

Technical Specifications

 

Specification Details
Part Number DS200TCTLG1A
Board Type LST TMR Reheat Card / Steam Turbine Trip Board
Series GE Speedtronic Mark V
Function Provides critical trip relay outputs for steam turbine shutdown.
Relays Two sets of Primary Trip Relays (PTRs) and three sets of three Emergency Trip Relays (ETRs).
Auxiliary Outputs Oil test solenoid, Mechanical lockout solenoid, Oil reset solenoid valve, Electrical lockout solenoid.
Design Industrial-grade PCB with normal coating.
Applications Large steam turbine control and protection, power generation.
التصنيف:

الوصف

As an expert in industrial automation, I can provide a detailed and high-quality description of the GE DS200TCTLG1A board, a critical component of the GE Mark V turbine control system.


 

1. Enhanced SEO Titles

 

  1. GE DS200TCTLG1A: LST TMR Reheat Card for GE Mark V Steam Turbines.
  2. GE DS200TCTLG1A: Critical Steam Turbine Trip Board for Safety & Protection.
  3. DS200TCTLG1A GE Board: Enhancing Redundancy and Reliability in Turbine Control.
  4. GE Mark V DS200TCTLG1A: Specialized Board for Reheat and Trip Logic.
  5. DS200TCTLG1A: The Core Component for Large Steam Turbine Protection Systems.

 

2. Brief Product Description

 

The GE DS200TCTLG1A is a specialized LST TMR Reheat Card, also known as a Steam Turbine Trip Board, designed for use in the GE Speedtronic Mark V series turbine control system. Its primary function is to handle the critical safety-related trip logic for Large Steam Turbines (LST) with reheat capabilities. This board is a key part of the protection core and the master trip circuit, providing a layer of protection that operates independently of the main control processors. When a trip condition is detected (such as overspeed), this board uses its on-board relays to activate trip solenoids and other shutdown devices, ensuring a safe and reliable shutdown.

  • Part Type: LST TMR Reheat Card / Steam Turbine Trip Board
  • Primary Function: Manages and executes critical turbine trip (shutdown) commands for large steam turbines.
  • Compatibility: GE Speedtronic Mark V series turbine control systems.
  • Application: Large Steam Turbine control and protection, especially in power generation plants.

 

3. Detailed Product Description

 

In the complex world of power generation, particularly with large steam turbines, precise control and a robust safety system are paramount. The GE DS200TCTLG1A is engineered to meet this need. From an automation expert’s standpoint, this board is a critical and specialized component of the Mark V system’s safety architecture. It’s not a generic I/O board; it’s specifically designed to manage the unique trip and reheat-related functions of a steam turbine, ensuring that critical safety actions are executed with speed and reliability.

 

A Closer Look at the DS200TCTLG1A

 

The DS200TCTLG1A is an integral part of the Mark V’s distributed control system. It is often described as a “trip board,” and its primary role is to provide a final, hardware-based layer of protection. This board houses a series of relays that are wired directly to the turbine’s trip solenoids and other shutdown devices. The board’s designation as “LST TMR Reheat” indicates its specialization:

  • LST (Large Steam Turbine): It’s designed for the specific control and protection requirements of large-scale steam turbines.
  • TMR (Triple Modular Redundancy): In a TMR Mark V system, multiple TCTL boards can operate in parallel. The system’s voting logic dictates that a trip is required if two out of the three redundant processors vote to trip. This physical redundancy ensures a trip can be executed even if one board or processor fails.
  • Reheat: This signifies its role in managing the complex control systems of reheat steam turbines, which use a secondary steam path to improve efficiency. The board’s logic is designed to handle this specific operational nuance.

The board features at least two sets of Primary Trip Relays (PTRs) and three sets of three Emergency Trip Relays (ETRs). While PTRs might be controlled by general I/O boards like the TCQA, the ETRs are supervised by dedicated TCEA boards, highlighting the multi-layered and redundant nature of the Mark V’s safety system.

 

Key Features and Benefits

 

  • Dedicated Steam Turbine Trip Logic: The board’s exclusive focus on trip functionality for large steam turbines reduces the risk of a single-point failure affecting a critical safety mechanism.
  • Two-Tiered Safety Relays: The inclusion of both PTRs and ETRs allows for a comprehensive safety strategy, covering a range of potential faults from general trip conditions to critical emergency overspeed scenarios.
  • Hardware-Based Redundancy: The board supports the TMR architecture, allowing for physical redundancy and hardware-level voting. This ensures that a trip command is executed with maximum reliability, even in the event of component failure.
  • Auxiliary Control Outputs: In addition to trip relays, the TCTL card provides four auxiliary control outputs for crucial functions such as the electrical lockout solenoid (ELO), mechanical lockout solenoid (MLO), oil reset solenoid valve (ORST), and oil test solenoid (OTS). This integration simplifies the control system’s wiring and improves reliability.
  • Robust Industrial Design: Like all Mark V components, the DS200TCTLG1A is built to withstand the harsh industrial environment. Its robust construction and protective coating ensure long-term, reliable performance.
  • Comprehensive Testing Capabilities: The board facilitates various critical tests, including electrical overspeed trip tests, mechanical trip piston tests, and TMR cross-trip tests, allowing for thorough verification of the safety system’s integrity.

 

Technical Specifications

 

Specification Details
Part Number DS200TCTLG1A
Board Type LST TMR Reheat Card / Steam Turbine Trip Board
Series GE Speedtronic Mark V
Function Provides critical trip relay outputs for steam turbine shutdown.
Relays Two sets of Primary Trip Relays (PTRs) and three sets of three Emergency Trip Relays (ETRs).
Auxiliary Outputs Oil test solenoid, Mechanical lockout solenoid, Oil reset solenoid valve, Electrical lockout solenoid.
Design Industrial-grade PCB with normal coating.
Applications Large steam turbine control and protection, power generation.