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GE IS200TPROH1BBB DCS PLC Module

Product Name:

GE IS200TPROH1BBB DCS PLC Module

Product Description:

The GE IS200TPROH1BBB is a high-performance I/O module used in General Electric’s (GE) Versamax Distributed Control System (DCS) and Programmable Logic Controller (PLC) platforms. This module plays a crucial role in the automation of industrial processes by providing precise temperature signal processing and signal conditioning. The IS200TPROH1BBB is designed to interface with temperature sensors, such as thermocouples or RTDs (Resistance Temperature Detectors), and convert the temperature measurements into a form that can be processed by the control system.

The module is built to handle demanding industrial applications requiring high accuracy and reliability in temperature monitoring and control. It is commonly used in process control, factory automation, and other environments where temperature plays a critical role in system operation.

Key Features:

• Temperature Measurement: Interfaces with thermocouples or RTDs for temperature monitoring.
• Signal Conditioning: Provides necessary signal conditioning for accurate temperature signal processing.
• High-Precision Conversion: High-accuracy analog-to-digital conversion for precise temperature readings.
• Flexible Input Options: Supports multiple types of temperature sensors, providing flexibility in sensor choice.
• Seamless Integration: Part of GE’s Versamax DCS system, enabling smooth integration with other modules and devices within the control system.
• Diagnostics: Equipped with diagnostic features for fault detection and troubleshooting.

Product Parameters:

• Model Number: IS200TPROH1BBB
• Part Number: Not specified (MRP part codes vary by configuration)
• Type: Temperature Processing I/O Module (Signal Conditioning and Conversion)
• System Compatibility: GE Versamax DCS/PLC systems
• Input Signal Types: Thermocouples (various types) and RTDs (various configurations)
• Output: Digital signal suitable for control system processing
• Mounting: DIN rail mounting
• Power Supply: Typically powered by the system’s 24V DC power source
• Operating Environment: Industrial environments with temperature, humidity, and electrical noise considerations

Product Specifications:

1. Communication Interface:

   • Protocol: Standard communication protocol used by GE’s Versamax control systems, facilitating reliable communication between modules and the central controller.
   • Bus Type: Uses the GE Versamax backplane for connection to the control system, ensuring high-speed data transmission.
   • Connector Type: Typically screw or spring terminals for easy field wiring.

2. Input/Output:

   • Input Type: Supports a variety of temperature sensors such as:
     • Thermocouples (J, K, T, etc.)
     • RTDs (e.g., Pt100, Pt1000)
   • Signal Conditioning: Each input is conditioned for accurate signal conversion.
   • Input Voltage/Current: Depends on the type of sensor, typically ranging from millivolts for thermocouples to resistance values for RTDs.
   • Output: The output is typically a digital signal (e.g., 16-bit or higher) that represents the temperature value in a standard engineering unit (°C, °F).

3. Performance:

   • Conversion Resolution: Typically 16-bit or higher resolution for accurate temperature measurements.
   • Sampling Rate: High-speed sampling to ensure real-time temperature monitoring (rate depends on configuration and system requirements, typically in the range of 100Hz-1kHz).
   • Accuracy: Generally ±0.1% of full scale or better, depending on the sensor and conditions.

4. Environmental Conditions:

   • Operating Temperature: Typically -20°C to +70°C for standard operation in industrial environments.
   • Storage Temperature: -40°C to +85°C for safe handling and storage.
   • Relative Humidity: 5% to 95% non-condensing.
   • Vibration: The module is designed to withstand typical industrial vibrations.
   • Shock Resistance: Meets industrial shock resistance standards.

5. Power Requirements:

   • Nominal Voltage: 24V DC (system power supply).
   • Power Consumption: Around 5-10W, depending on the configuration and the number of channels used.
   • Current Draw: Dependent on system configuration and the total number of channels being utilized.

6. Physical Dimensions:

   • Size: Typically compact for DIN rail mounting, allowing easy installation in control panels.
   • Weight: Approximately 0.5-1kg depending on the configuration.

7. Signal Filtering and Protection:

   • Built-in Filtering: Filters high-frequency noise to ensure clean and stable temperature readings.
   • Overvoltage Protection: Includes protection circuits to safeguard against input signal spikes and electrical surges.
   • Isolation: Offers galvanic isolation between the input channels and the control system to protect against electrical faults.

8. Diagnostics and Fault Detection:

   • LED Indicators: Provides status and diagnostic indicators for easy fault detection and troubleshooting.
   • Internal Diagnostics: Monitors input signal integrity and overall module health, offering alarms or logs for potential issues such as sensor disconnection or out-of-range values.

9. Compliance and Certifications:

   • CE Certification: Meets the European Union’s safety and environmental standards.
   • UL Listed: UL certified for safety in North America.
   • RoHS Compliance: Meets the RoHS standard for the restriction of hazardous substances in electronic devices.
   • Ex Certification: Some models may have explosion-proof or hazardous area certifications depending on configuration (check specific model for details).

Applications:

• Process Control: Used extensively in industries where temperature is a critical parameter, such as in chemical processing, oil and gas, food and beverage, and pharmaceuticals.
• Factory Automation: Used in automated systems to monitor temperature-sensitive processes, such as machine temperature monitoring or energy management.
• Power Generation: Used in thermal power plants, nuclear plants, or renewable energy facilities for temperature monitoring of boilers, turbines, and heat exchangers.
• HVAC Systems: Integrated into heating, ventilation, and air conditioning systems for precise temperature control in large facilities.
• Laboratories: Ensures accurate temperature readings in scientific experiments or testing environments.

Additional Features:

• Modular Design: The IS200TPROH1BBB is part of the Versamax modular control system, allowing easy expansion and integration with other GE modules.
• Advanced Signal Processing: Includes advanced algorithms to process and filter temperature signals, ensuring they are suitable for control applications.
• Customizable: The system can be customized for different types of temperature sensors and field device configurations, offering flexibility in diverse industrial applications.

The GE IS200TPROH1BBB module is a versatile and reliable solution for integrating temperature measurements into a broader control system. By supporting a wide range of sensors and providing precise, real-time temperature processing, it ensures operational efficiency and reliability in critical industrial applications.