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Product Name:
HONEYWELL TK-PRS021 DCS PLC Module
Product Description:
The HONEYWELL TK-PRS021 is part of Honeywell’s Experion Process Knowledge System (PKS), designed specifically for use in Distributed Control Systems (DCS) and Programmable Logic Controller (PLC) environments. This module plays a key role in connecting control systems with field devices and ensuring the effective management of automated processes across industries such as chemical processing, oil and gas, power generation, and manufacturing.
The TK-PRS021 module enables seamless communication between controllers and connected devices, providing input/output (I/O) interface functions, fault monitoring, and data collection. It’s built for industrial automation tasks, ensuring high reliability, system integration, and smooth process control. With Honeywell’s advanced technology, the TK-PRS021 facilitates secure, efficient, and optimized process operations.
This PLC/DCS module can be easily integrated with other modules in the Honeywell Experion PKS suite, and it supports a variety of field devices, offering flexibility in a wide range of industrial applications.
Product Parameters & Specifications:
General Specifications:
- Model: HONEYWELL TK-PRS021
- Type: DCS PLC Module
- Series: Honeywell Experion PKS
- Function: Input/Output (I/O) interface, process control, monitoring, and data communication for DCS and PLC systems.
- Compatibility: Compatible with Honeywell Experion PKS and other industrial automation systems.
- Power Supply: Typically operates at 24V DC (details may vary based on installation).
Electrical Specifications:
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Operating Voltage:
- 24V DC, commonly used in industrial automation and control systems.
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Power Consumption:
- Typically consumes around 5W-20W depending on system load and configuration.
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Communication Interfaces:
- Supports communication with I/O devices, sensors, actuators, and other system components via Modbus, Profibus, Ethernet/IP, and Honeywell’s proprietary communication protocols.
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I/O Type:
- Analog and Digital I/O depending on the configuration and system requirements. Both input and output functions are available.
Mechanical Specifications:
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Dimensions:
- Typically around 4U rack-mounted module (roughly 175mm x 35mm x 200mm), depending on the configuration.
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Weight:
- 1-2 kg depending on the model version and configuration.
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Mounting:
- Can be installed in a 19-inch rack or control panel. Designed for modular expansion and easy integration with other Honeywell modules.
Environmental Specifications:
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Operating Temperature:
- Typically 0°C to 60°C (32°F to 140°F), suitable for industrial environments.
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Storage Temperature:
- -20°C to 70°C (-4°F to 158°F), ensuring safe operation even in varying environmental conditions.
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Humidity:
- 5% to 95% RH (non-condensing), ensuring reliable performance in humid environments.
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Vibration/Shock Resistance:
- Designed to handle typical industrial shock and vibration conditions.
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Ingress Protection:
- Typically rated at IP20 or higher, ensuring protection against dust and foreign objects (specific IP rating depends on the module’s installation).
User Interface & Control:
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Local Indicators:
- LED indicators for status and diagnostic purposes, including Power, Communications, and Fault indicators.
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Configuration:
- Honeywell Control Builder or Experion Configuration Tool for configuring and programming the module and I/O parameters.
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Software Compatibility:
- Works with Honeywell Experion PKS and may also be compatible with other Honeywell Process Solutions software for full system integration and control.
Key Features:
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Modular Design:
- The TK-PRS021 integrates easily into the Honeywell Experion PKS architecture, providing scalability for small to large systems.
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Advanced Communication Protocols:
- Supports a variety of industry-standard communication protocols, including Modbus, Ethernet/IP, Profibus, and Honeywell-specific protocols for seamless integration.
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High Reliability:
- Designed for continuous operation in demanding industrial environments, ensuring high availability and resilience.
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Fault Diagnosis:
- The module comes equipped with diagnostic tools for fault detection, helping operators quickly identify and troubleshoot issues.
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Analog and Digital I/O:
- Supports a wide range of analog and digital I/O points, making it suitable for many types of process control applications.
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Flexible I/O Configuration:
- Offers flexible I/O configurations to meet the specific needs of different industries, including the ability to mix and match analog and digital signals.
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Secure Integration:
- Facilitates secure and efficient integration with other control systems and devices, ensuring smooth data flow and operational efficiency.
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Continuous Monitoring and Data Collection:
- Designed to monitor various parameters in real-time, ensuring up-to-date system status and supporting proactive maintenance.
Applications:
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Process Control:
- Used in industrial process control environments, including chemical processing, refining, oil and gas, power generation, and water treatment.
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Manufacturing Automation:
- In manufacturing processes where precise control and monitoring of machines and production lines are essential.
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Energy Management:
- Employed for controlling and optimizing energy systems in industries such as power plants and utilities.
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Building Automation:
- For controlling HVAC, lighting, and other building management systems.
Conclusion:
The HONEYWELL TK-PRS021 DCS PLC Module is a powerful, reliable, and flexible solution for process control and automation tasks in industrial environments. Its modular design and support for a wide variety of communication protocols make it an excellent choice for industries that require continuous monitoring, control, and optimization. The TK-PRS021 is particularly well-suited for applications in chemical processing, manufacturing, oil and gas, and other industrial automation sectors where high reliability, performance, and integration are paramount.
