KEBA 3HAC023195-001 SX TPU 2 16/64 3HAC023195-001 ROBOT IRC5
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KEBA 3HAC023195-001 SX TPU 2 16/64 3HAC023195-001 ROBOT IRC5

The KEBA 3HAC023195-001 SX TPU 2 16/64 Robot IRC5 DCS PLC Module is a highly advanced and reliable control unit designed for robotic systems and industrial automation. This module is specifically engineered for integration with ABB’s IRC5 robotic controller and is used for controlling robot arms in complex industrial applications.

The module plays a crucial role in Distributed Control Systems (DCS) and features the ability to interface seamlessly with KEBA PLC systems for real-time automation and control. It is equipped with the necessary hardware and software interfaces to handle both digital and analog inputs/outputs, as well as communication protocols commonly used in industrial automation, including Ethernet/IP and Modbus.

This module is part of the KEBA robotics platform and provides high-performance capabilities for robotic motion control, process automation, and multi-robot synchronization. The SX TPU 2 16/64 designation refers to the module’s configuration, with 16 I/O channels and 64 I/O points, offering flexibility and scalability for diverse industrial applications such as manufacturing, assembly lines, material handling, and robotic welding.

The KEBA 3HAC023195-001 module ensures robust, real-time control, minimizing downtime and optimizing the performance of robotic operations in challenging environments. It is ideal for environments where precision, safety, and continuous operation are paramount.

Key Features:

  • Compatible with ABB’s IRC5 Controller: Designed to work seamlessly with the IRC5 robotic controller for advanced robot control.
  • Real-Time Automation: Optimized for real-time control of robotic systems, providing precision and high responsiveness.
  • High I/O Capacity: Equipped with 16 digital I/O channels and 64 I/O points, enabling integration with a wide variety of devices and sensors.
  • Flexible Communication Protocols: Supports industry-standard communication protocols such as Ethernet/IP, Modbus, and Profinet.
  • Scalable Architecture: The modular system allows for easy expansion, making it suitable for multi-robot systems and large-scale automation projects.
  • Industrial Durability: Built for harsh industrial environments, ensuring long-term reliability and minimal maintenance.
  • Motion Control Capabilities: Provides precise control over robot arm movements, ensuring optimal performance in tasks such as assembly, welding, and pick-and-place operations.
  • Safety Features: Integrated safety features such as emergency stop, safe torque off (STO), and safe outputs, ensuring compliance with safety standards like ISO 13849 and IEC 61508.
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Product Name:

KEBA 3HAC023195-001 SX TPU 2 16/64 Robot IRC5 DCS PLC Module

Product Description:

The KEBA 3HAC023195-001 SX TPU 2 16/64 Robot IRC5 DCS PLC Module is a highly advanced and reliable control unit designed for robotic systems and industrial automation. This module is specifically engineered for integration with ABB’s IRC5 robotic controller and is used for controlling robot arms in complex industrial applications.

The module plays a crucial role in Distributed Control Systems (DCS) and features the ability to interface seamlessly with KEBA PLC systems for real-time automation and control. It is equipped with the necessary hardware and software interfaces to handle both digital and analog inputs/outputs, as well as communication protocols commonly used in industrial automation, including Ethernet/IP and Modbus.

This module is part of the KEBA robotics platform and provides high-performance capabilities for robotic motion control, process automation, and multi-robot synchronization. The SX TPU 2 16/64 designation refers to the module’s configuration, with 16 I/O channels and 64 I/O points, offering flexibility and scalability for diverse industrial applications such as manufacturing, assembly lines, material handling, and robotic welding.

The KEBA 3HAC023195-001 module ensures robust, real-time control, minimizing downtime and optimizing the performance of robotic operations in challenging environments. It is ideal for environments where precision, safety, and continuous operation are paramount.

Key Features:

  • Compatible with ABB’s IRC5 Controller: Designed to work seamlessly with the IRC5 robotic controller for advanced robot control.
  • Real-Time Automation: Optimized for real-time control of robotic systems, providing precision and high responsiveness.
  • High I/O Capacity: Equipped with 16 digital I/O channels and 64 I/O points, enabling integration with a wide variety of devices and sensors.
  • Flexible Communication Protocols: Supports industry-standard communication protocols such as Ethernet/IP, Modbus, and Profinet.
  • Scalable Architecture: The modular system allows for easy expansion, making it suitable for multi-robot systems and large-scale automation projects.
  • Industrial Durability: Built for harsh industrial environments, ensuring long-term reliability and minimal maintenance.
  • Motion Control Capabilities: Provides precise control over robot arm movements, ensuring optimal performance in tasks such as assembly, welding, and pick-and-place operations.
  • Safety Features: Integrated safety features such as emergency stop, safe torque off (STO), and safe outputs, ensuring compliance with safety standards like ISO 13849 and IEC 61508.

Product Parameters:

  • Model Number:
    KEBA 3HAC023195-001 SX TPU 2 16/64

  • Controller Type:
    Distributed Control System (DCS) PLC Module for ABB IRC5 Robot Controller

  • Operating System:
    Compatible with ABB’s IRC5 controller and KEBA’s PLC systems.

  • I/O Configuration:

    • 16 Digital I/O channels
    • 64 I/O points in total, allowing for flexible connection of various industrial devices.

  • Power Supply:
    Typically requires 24V DC for operation, suitable for industrial automation systems.

  • Communication Protocols:

    • Ethernet/IP
    • Modbus TCP
    • Profinet (depending on configuration)

  • Temperature Range:
    Typically operates in the range of 0°C to 50°C, ensuring robust performance in industrial settings.

  • Dimensions:
    Specific dimensions depend on configuration but are designed to fit within the KEBA modular system and robotic control environments.

  • Weight:
    The module weighs approximately 1-2 kg, suitable for integration into industrial setups without adding significant weight.

  • Mounting:
    Designed to be mounted within industrial cabinets or directly attached to robotic systems.

Product Specifications:

  1. Integration with IRC5 Controller:

    • This module is an essential part of the ABB IRC5 robotic controller, allowing it to control multiple robots and devices.
    • Supports real-time communication and motion control between the robot arms and connected industrial equipment.

  2. I/O Configuration:

    • 16 I/O Channels: Provides 16 points for digital inputs and outputs, enabling control of actuators, sensors, and other connected devices.
    • 64 I/O Points: The module supports a total of 64 input/output points, allowing for the integration of more devices and sensors for advanced applications.

  3. Robotic Motion Control:

    • Real-time motion control capabilities ensure precise positioning and timing for complex robotic operations such as welding, assembly, painting, material handling, and pick-and-place tasks.

  4. Communication Interfaces:

    • The module supports various industry-standard communication protocols, ensuring seamless integration with other PLC systems, HMIs (Human-Machine Interfaces), SCADA systems, and industrial equipment.
    • Ethernet/IP and Modbus TCP provide flexible connectivity options for integration into industrial networks.

  5. Safety Compliance:

    • Meets industry safety standards, ensuring reliable and safe operation in industrial environments.
    • Emergency stop and safe torque off (STO) functions for enhanced safety.
    • Complies with ISO 13849, IEC 61508, and other relevant safety regulations.

  6. Environmental Durability:

    • Designed for operation in harsh industrial environments, the module can withstand vibration, electromagnetic interference (EMI), and extreme temperatures typically found in manufacturing facilities.

  7. Modular and Scalable Design:

    • The SX TPU 2 16/64 module is part of a larger modular system, which can be expanded to suit more complex systems.
    • Scalable I/O and communication configurations for controlling multiple robots or automation systems.

  8. Diagnostics and Troubleshooting:

    • Includes built-in diagnostic features for real-time system monitoring and troubleshooting.
    • Allows for quick identification of faults, minimizing downtime and improving overall system efficiency.

  9. User Interface and Configuration:

    • KEBA’s user-friendly configuration software enables easy setup and modification of the system, allowing operators and engineers to configure I/O settings, communication parameters, and motion control parameters.

  10. Support for Multiple Robots:

    • The system supports synchronization and coordination of multiple robots in multi-robot systems, ensuring smooth and coordinated operation in industrial automation tasks.

Applications:

The KEBA 3HAC023195-001 SX TPU 2 16/64 Robot IRC5 DCS PLC Module is perfect for a wide range of industrial applications, including:

  • Robotic Automation: Ideal for controlling robot arms, grippers, and other robotic systems in manufacturing, assembly lines, and robotic welding applications.
  • Manufacturing and Production: Supports automated production lines, CNC machining, and automated assembly.
  • Material Handling: Manages automated material handling systems, including conveyor systems, robotic palletizers, and automated storage/retrieval systems.
  • Welding and Painting: Perfect for integration into robotic welding and painting robots in high-precision manufacturing environments.
  • Packaging and Sorting: Works well in pick-and-place, sorting, and packaging systems in industries like food and beverage, electronics, and automotive.
  • Multi-Robot Systems: Supports the control and coordination of multiple robots, ensuring optimized workflow in large-scale automated environments.

Conclusion:

The KEBA 3HAC023195-001 SX TPU 2 16/64 Robot IRC5 DCS PLC Module offers high-performance real-time control for industrial robots, ensuring seamless integration with ABB IRC5 controllers and KEBA PLC systems. With its flexible I/O configuration, robust safety features, and advanced communication protocols, it is an ideal choice for applications in robotic automation, manufacturing, material handling, and multi-robot systems.

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