KEBA TT081 Temperature Module

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KEBA TT081 Temperature Module DCS PLC Module

Product Name:

KEBA TT081 Temperature Module

Product Description:

The KEBA TT081 Temperature Module is a high-precision input module designed for use with the KEBA DCS PLC system. It is specifically developed to handle temperature measurement and control tasks within industrial automation systems. The module supports a wide variety of temperature sensors (e.g., RTDs, thermocouples) and converts their analog signals into a format that can be processed by the DCS system. The TT081 module is part of KEBA’s modular approach to industrial control and automation, where the flexibility and scalability of the system allow users to select and combine different I/O modules to meet their application requirements.

The TT081 offers high accuracy and reliability, making it ideal for applications where precise temperature monitoring is critical, such as in process control, energy management, chemical processing, food & beverage industries, and pharmaceutical manufacturing.

The module can handle multiple types of temperature sensors and offers features like configurable input ranges, digital signal processing, and remote diagnostics, ensuring seamless integration with KEBA’s Distributed Control System (DCS) and other automation components.

Key Features:

1. Wide Temperature Range:

   • Supports multiple temperature sensors, including RTD (Resistance Temperature Detectors) and thermocouples (e.g., Type J, K, T, etc.).
   • The broad measurement range allows the module to be used in both high and low temperature environments.

2. High Accuracy:

   • Features precise temperature measurement, providing high-quality data for process control and real-time monitoring applications.

3. Modular Design:

   • Compatible with KEBA DCS PLC systems, the TT081 module is part of a modular control architecture, allowing easy integration into existing systems.

4. Flexible Input Configurations:

   • The module can handle various sensor types, providing flexible input options for different industrial temperature measurement needs.
   • Adjustable input ranges allow for custom calibration and fine-tuning for specific applications.

5. Integrated Diagnostics:

   • Features status indicators for real-time monitoring, with LED indicators showing module health, operational status, and potential errors or faults.
   • Some models may include remote diagnostic capabilities for easier maintenance and troubleshooting.

6. High Reliability:

   • Designed to operate under harsh industrial conditions, offering long-term stability and minimal downtime.
   • Equipped with built-in overcurrent and overvoltage protection to ensure safe and reliable operation.

7. Easy Integration:

   • Seamless integration with the KEBA DCS system, providing data to the central controller and allowing for centralized process control.

8. Environmental Compatibility:

   • Built for demanding industrial environments, offering protection against factors such as humidity, vibration, and temperature fluctuations.

Product Parameters & Specifications:

General Specifications:

• Model Number: KEBA TT081 Temperature Module
• Type: Temperature Input Module for KEBA DCS PLC systems
• Application: Industrial temperature measurement and control for process industries, energy management, and more
• Mounting Type: DIN Rail mountable
• Dimensions: Typically 50mm x 120mm x 100mm (depending on configuration)
• Weight: Approx. 0.5 kg

Electrical Specifications:

• Input Types:
  • RTD (Resistance Temperature Detector): Typically supports Pt100 (standard) and Pt1000 sensors
  • Thermocouple (TC): Supports a variety of thermocouple types (e.g., J, K, T, N, L, S)
  • Voltage Input: Some models can also accept analog voltage signals from other types of temperature sensors.
• Input Range:
  • RTD: Supports temperature ranges from -200°C to 850°C (depending on sensor type)
  • Thermocouple: Typically covers -200°C to 1800°C (depending on thermocouple type)
• Accuracy:
  • RTD: Typically ±0.1°C (or better, depending on the specific sensor and configuration)
  • Thermocouple: Typically ±1°C (or better, depending on the thermocouple type and application)
• Input Resolution:
  • 16-bit resolution, offering highly granular temperature measurements for precise process control.
• Power Supply:
  • Typically operates on 24V DC (standard for KEBA PLC systems)

Communication & Diagnostics:

• Status LEDs:

  • Indicators for Power, OK, Error, and Fault statuses.
  • Provides real-time feedback on module health and temperature readings.

• Diagnostic Features:

  • Remote diagnostics (via communication protocols such as Modbus or Ethernet/IP) for real-time system health checks and troubleshooting.

• Communication with PLC:

  • Integrates seamlessly with KEBA DCS PLC systems, communicating via standard industrial communication protocols such as Modbus RTU, Ethernet/IP, or CANopen (depending on system setup).

Environmental Specifications:

• Operating Temperature: Typically -20°C to 60°C (depending on model configuration)
• Storage Temperature: -40°C to 85°C
• Humidity: 5% to 95% non-condensing
• Vibration Resistance: IEC 60068-2-6 compliant, resistant to typical industrial vibration levels
• Protection Class: IP20 (for general indoor use)

Safety Certifications:

• CE Mark: Compliant with European Union safety standards
• UL Certification: Meets North American safety standards for industrial equipment
• RoHS Compliant: Meets Restriction of Hazardous Substances regulations for environmentally-friendly manufacturing

Applications:

1. Industrial Process Control:

   • Used to monitor and control temperatures in industries like chemical manufacturing, pharmaceutical production, and food processing.

2. Energy Management:

   • Utilized in HVAC systems, heat exchanger control, and power generation plants to ensure stable temperature regulation.

3. Manufacturing Automation:

   • Helps ensure optimal temperature conditions for 3D printing, plastics processing, and metalworking industries, improving product quality.

4. Environmental Monitoring:

   • In greenhouses, laboratories, and data centers, where maintaining specific environmental conditions is critical.

5. OEM Applications:

   • For OEM equipment, including systems where accurate temperature measurement and control are necessary, such as in robotics or automated test rigs.

Comparison with Competitors:

The KEBA TT081 Temperature Module stands out in terms of its modular approach and integration with KEBA’s DCS systems, offering flexibility in configuration and ease of integration. While similar modules from other manufacturers may offer basic temperature measurement functionality, the TT081 excels in high-precision measurement, diagnostic capabilities, and modular flexibility, making it a top choice for critical industrial applications.

Let me know if you need further details on this product or if you’d like to explore other KEBA modules!