KEBA+550 TON BORCHE INJECTION MOLDING (19109-168)
⁦KEBA+550 TON BORCHE INJECTION MOLDING (19109-168)⁩ - الصورة ⁦2⁩
⁦KEBA+550 TON BORCHE INJECTION MOLDING (19109-168)⁩ - الصورة ⁦3⁩

KEBA+550 TON BORCHE INJECTION MOLDING (19109-168)

  • Model Number: 19109-168 (2013)
  • Manufacturer: Borche Machinery
  • Type: Injection Molding Machine
  • Clamping Force: 550 Ton
  • Injection Unit:
    • Screw Diameter: 50 mm – 90 mm (varies based on configuration)
    • Injection Pressure: 2500-3000 bar
    • Injection Volume: 1600 cm³ (varies depending on screw size)
  • Shot Weight:
    • Max Weight per Cycle: 1000 grams (dependent on material and configuration)
  • Machine Type: Electric/Servo-hydraulic Hybrid
  • Controller Type: DCS PLC
  • Control System: Advanced Integrated DCS PLC Control with touchscreen interface
  • Cycle Time: 6-15 seconds (depending on material and mold complexity)
  • Molding Surface Area: 2000 x 2000 mm (max mold size)
  • Machine Dimensions: Approximately 7.5m x 2.5m x 2.5m (L x W x H)
  • Power Supply: AC 380V, 50Hz, 3-phase
  • Cooling System: Air and Water-cooled with temperature regulation
  • Machine Weight: Approx. 25,000 kg
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Product Name:

550 Ton Borche Injection Molding Machine – 2013 Model (19109-168) DCS PLC Module

Product Description:

The Borche 550 Ton Injection Molding Machine (2013 Model, 19109-168) is a highly advanced high-tonnage injection molding machine designed for high-precision and high-speed production processes in industries such as automotive, electronic components, and consumer goods. This machine is equipped with a DCS (Distributed Control System) PLC Module, which enables efficient, automated, and precise control over the entire molding process.

With a clamping force of 550 tons, the Borche machine can handle large, complex molds, delivering high productivity and consistent quality for large-scale manufacturing needs. The DCS PLC Module is an integral part of the system, providing real-time monitoring, diagnostics, and control of critical components, such as the injection unit, clamping system, and hydraulic circuits, ensuring optimal performance.

The 2013 model is engineered with advanced servo-hydraulic technology, offering energy-efficient performance, reduced operational costs, and enhanced precision. The user-friendly interface allows operators to easily configure, monitor, and control the injection molding process, making it suitable for both small and large production runs.

Product Parameters:

  • Model Number: 19109-168 (2013)
  • Manufacturer: Borche Machinery
  • Type: Injection Molding Machine
  • Clamping Force: 550 Ton
  • Injection Unit:
    • Screw Diameter: 50 mm – 90 mm (varies based on configuration)
    • Injection Pressure: 2500-3000 bar
    • Injection Volume: 1600 cm³ (varies depending on screw size)
  • Shot Weight:
    • Max Weight per Cycle: 1000 grams (dependent on material and configuration)
  • Machine Type: Electric/Servo-hydraulic Hybrid
  • Controller Type: DCS PLC
  • Control System: Advanced Integrated DCS PLC Control with touchscreen interface
  • Cycle Time: 6-15 seconds (depending on material and mold complexity)
  • Molding Surface Area: 2000 x 2000 mm (max mold size)
  • Machine Dimensions: Approximately 7.5m x 2.5m x 2.5m (L x W x H)
  • Power Supply: AC 380V, 50Hz, 3-phase
  • Cooling System: Air and Water-cooled with temperature regulation
  • Machine Weight: Approx. 25,000 kg

Product Specifications:

  1. Injection Unit Specifications:

    • Screw Design: High-precision multi-stage screw, ideal for handling a variety of materials including PE, PP, PS, ABS, PC, and engineering plastics.
    • Injection Rate: Up to 350 grams/sec, allowing for fast and efficient plastic injection into molds.
    • Barrel Heating: Equipped with electrical heaters and cooling channels to precisely control the material temperature.

  2. Clamping Unit:

    • Clamping Force: The 550-ton clamping unit ensures uniform pressure distribution across the mold for perfect part formation.
    • Tie Bar Distance: 570 x 570 mm for large mold support.
    • Mold Height Adjustment: Automatic mold height adjustment to accommodate different mold sizes and optimize cycle time.
    • Ejection System: Equipped with hydraulic ejection, allowing for fast and precise removal of molded parts.

  3. DCS PLC Control System:

    • Real-time Control: Provides real-time feedback from the injection molding machine, controlling the entire cycle from injection to ejection.
    • Multi-axis Control: Controls key functions such as the injection screw, hydraulic movements, and clamping pressure.
    • Advanced Diagnostics: Continuous monitoring of machine health, sensor diagnostics, and error codes to prevent faults and reduce downtime.
    • Touchscreen Interface: User-friendly HMI (Human-Machine Interface) for easy operation and visualization of the injection molding process.
    • Energy Efficiency Control: The servo-hydraulic system allows for optimal energy use based on the load, improving overall machine efficiency.

  4. Hydraulic System:

    • Servo Motor Pump Drive: The machine is equipped with an energy-efficient servo motor drive that adjusts the pump pressure to meet the real-time demand of the mold cycle, ensuring reduced power consumption.
    • High-Pressure Hydraulic System: Operating at pressures of up to 300 bar, ensuring fast clamping, ejection, and injection cycles.

  5. Molding Process:

    • Injection Process: The DCS PLC allows precise control of injection speed, pressure and temperature, ensuring the highest quality moldings.
    • Cooling Control: The system manages cooling time and temperature control to optimize cycle times and part quality.
    • Sequential Injection: Multiple injection phases can be programmed for complex molding operations, improving the molding of parts with varied geometries.

  6. Material Compatibility:

    • Supports a wide range of thermoplastic materials, such as standard plastics (PE, PP, PS, ABS) and engineering resins (PC, PA, POM).
    • Material Feeding System: Includes a high-efficiency hopper loader to minimize material waste.

  7. Energy Efficiency:

    • Servo-driven hydraulic system reduces energy consumption by optimizing the operation of the hydraulic pump based on demand.
    • Energy-saving modes reduce power usage during idle times and optimize cycle times.

  8. Safety Features:

    • Safety interlocks to prevent unauthorized access to the machine during operation.
    • Emergency stop system integrated with the DCS to immediately halt the machine in case of faults or emergency situations.
    • Overload protection to prevent excessive pressure or mechanical damage.

Key Features:

  • 550 Ton Clamping Force: Ideal for molding large, high-precision parts in industries like automotive and electronics.
  • High-Speed Injection: Capable of rapid injection cycles to improve productivity.
  • Energy-Efficient Servo-Hydraulic System: Reduces power consumption while providing precise control of molding processes.
  • Advanced DCS PLC Control: Integrated, real-time control for every aspect of the injection molding process, improving accuracy and reducing errors.
  • User-Friendly Touchscreen Interface: Easy-to-use interface for machine operation and troubleshooting.
  • Precise Temperature and Pressure Control: Ensures high-quality molding results, minimizing scrap and maximizing yield.
  • Flexible Mold Support: Accommodates a wide range of mold sizes, providing flexibility in production.
  • Reduced Downtime: Advanced diagnostics and error prevention systems for minimal machine downtime.

Applications:

The Borche 550 Ton Injection Molding Machine is widely used in industries that require high precision and large-volume production, including:

  1. Automotive Industry:

    • Manufacturing automotive components, such as bumpers, dashboard parts, and interior components.
    • Ideal for producing high-strength plastic parts with precise tolerances.

  2. Consumer Electronics:

    • Production of electronic enclosures, smartphone housings, and connector components.
    • Offers excellent part detail and surface finish, critical for electronic products.

  3. Medical Devices:

    • Used in the production of medical equipment, such as syringes, medical connectors, and plastic housings for medical instruments.
    • Ensures high-precision molding to meet regulatory standards.

  4. Packaging Industry:

    • Produces plastic containers, caps, bottles, and food packaging components.
    • Provides fast cycle times and consistency, ideal for large-volume packaging runs.

  5. Consumer Goods:

    • Manufacturing of household products, such as plastic containers, toys, and appliances.
    • Offers high-speed production and flexibility in part design.

Conclusion:

The Borche 550 Ton Injection Molding Machine (2013 Model, 19109-168) with a DCS PLC Module is a versatile and high-performance solution for large-scale injection molding applications. The advanced control system, high clamping force, energy-efficient servo-hydraulic technology, and user-friendly interface make it suitable for a wide range of industries, ensuring high-quality production, precision control, and enhanced efficiency. With its robust diagnostics and real-time monitoring capabilities, this machine is built for high productivity and minimal downtime, making it an ideal choice for modern manufacturing needs.

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