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TRICONEX 9668 7400172-110 3000590-110 DCS PLC Module
Product Name:
TRICONEX 9668 7400172-110 3000590-110 – DCS PLC Module
Product Description:
The TRICONEX 9668 7400172-110 3000590-110 module is part of the TRICONEX series of Distributed Control System (DCS) modules designed and manufactured by Emerson Automation Solutions. The TRICONEX platform is renowned for its highly reliable and fault-tolerant architecture, primarily used in safety-critical applications within the oil and gas, chemical, nuclear, and power generation industries.
This particular module is used for real-time process control and automation tasks that require maximum uptime, safety compliance, and advanced redundancy features. The 9668 module integrates seamlessly into the TRICONEX control system, offering users redundant configurations and a modular approach to automation, making it ideal for complex and hazardous environments where failure could result in significant operational risks or safety hazards.
With the TRICONEX 9668 7400172-110 3000590-110, users benefit from high availability and safety-focused design elements, including SIL 3 safety certification for mission-critical applications.
Product Parameters:
- Model: TRICONEX 9668 7400172-110 3000590-110
- Type: DCS PLC Module
- Manufacturer: Emerson Automation Solutions (TRICONEX)
- System Compatibility: Compatible with the TRICONEX control platform, including Tricon, Tricon CX, and other Emerson control systems.
- Power Supply:
- Input Voltage: Typically 24V DC (nominal, with slight variations depending on configuration).
- Power Consumption: Around 25-40W (dependent on the specific configuration).
- Dimensions:
- Width: 10.8 cm
- Height: 17.6 cm
- Depth: 3.4 cm
- Weight: Approximately 1.5 kg
- Operating Temperature:
- 0°C to 60°C (Ambient temperature range)
- Storage: -40°C to 85°C
- Relative Humidity: 5% to 95%, non-condensing.
Key Specifications:
-
Processor:
- Based on TRICON’s high-reliability processor architecture.
- Built for real-time processing to execute critical control functions.
- Dual processing units for redundant control paths (triple modular redundancy – TMR architecture).
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Memory:
- RAM: 2GB (Approx. depending on the system configuration).
- Flash Memory: Available storage options of 4GB to 8GB for program storage and diagnostic logs.
- Expandable Memory: Additional memory available for large-scale applications or redundant configurations.
-
Communication Protocols:
- Redundant Communication: Ethernet, Modbus, and dedicated fieldbus protocols for failover and high availability.
- Modbus TCP/IP: Protocol support for integrating older or legacy systems.
- Foundation Fieldbus: Protocol support for field devices in process industries.
- Profinet/Profibus: Industrial network support for field device communication.
- Ethernet/IP: Support for fast Ethernet connections to integrate with industrial IoT systems.
- Redundant Ethernet: Supports dual Ethernet for network redundancy.
- Serial Communication (RS232/RS485): For legacy system connectivity and serial devices.
- OPC and DDE: Data exchange protocols for communicating with SCADA, HMI, and other industrial software.
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I/O Capability:
- Digital I/O: Configurable digital I/O for control, monitoring, and feedback.
- Analog I/O: High-precision analog inputs and outputs.
- Discrete I/O: Available as optional expansions based on the application requirements.
- Fieldbus I/O: Supports integration with Fieldbus and HART-enabled devices.
- I/O Expansion: Additional I/O modules can be connected for larger systems or specialized applications.
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Control Functions:
- Triple Modular Redundancy (TMR): Ensures fault tolerance and high system reliability by using three independent processors to verify control actions, ensuring safety in case of failure.
- Real-Time Control: Execution of PID controllers, feedforward control, cascade control, and other real-time automation algorithms.
- Safety-Critical Functions: SIL 3 (Safety Integrity Level) certification for safety applications such as ESD (Emergency Shutdown), Fire and Gas, and Burner Management Systems.
- Redundant Control Paths: Dual-channel or triple-channel control paths for critical systems to prevent single-point failure.
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Safety and Compliance:
- SIL 3 Certification: Meets Safety Integrity Level 3 for safety-critical applications.
- IEC 61508: Compliant with functional safety standards, including IEC 61508 for industrial control systems in hazardous applications.
- ISO 13849-1: Compliant with safety standards related to machinery and process control.
- Emergency Shutdown (ESD): Integrates ESD capabilities into the control logic for safety-critical processes.
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Diagnostics and Monitoring:
- Self-Diagnostics: The module includes extensive diagnostic features that check for internal failures, signal integrity, and communication status.
- Fault Tolerant Design: The system will continue to operate even in the case of component failure, as redundant processors take over.
- Status Monitoring: Provides real-time status updates on system health, I/O diagnostics, and network connectivity.
- Event Logging: Captures events, alarms, and diagnostic information for troubleshooting, performance monitoring, and analysis.
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User Interface:
- HMI Integration: Integrates seamlessly with Emerson’s Human-Machine Interface (HMI) for intuitive monitoring and control.
- Web-Based Access: Secure web access for remote monitoring, control, and configuration.
- Operator Workstations: Compatible with workstations for operator interaction and decision-making.
- Alarm Management: Supports alarm filtering, prioritization, and action-based responses for safety-critical operations.
Key Features and Advantages:
-
Triple Modular Redundancy (TMR) Architecture:
Provides an exceptionally reliable system with fault-tolerant design. The triple modular redundancy architecture ensures that the system can continue functioning even if a failure occurs in one module. -
Safety Certifications (SIL 3):
The TRICONEX 9668 7400172-110 3000590-110 module is certified for SIL 3, making it ideal for applications where human safety is at stake, such as ESD systems, fire and gas detection, and nuclear power plants. -
Advanced Communication Protocols:
Supports modern and legacy communication protocols, ensuring easy integration with existing systems while allowing the implementation of advanced industrial IoT connectivity. -
Real-Time and High-Speed Control:
Capable of executing real-time control algorithms such as PID, adaptive control, and model predictive control (MPC) to handle demanding process control applications. -
High Availability and Redundancy:
Features extensive redundant control paths and communication channels, minimizing system downtime and ensuring operational continuity, even in the case of component failure. -
Diagnostic Capabilities:
Advanced self-diagnostics and event logging help ensure the health of the system, quickly identifying faults or inefficiencies, enabling faster troubleshooting and reducing maintenance downtime. -
Flexible I/O Expansion:
Supports a wide range of I/O types and can be expanded with additional modules to accommodate varying control system needs, making it scalable for small and large installations. -
User-Friendly Interface:
Easy-to-use operator interfaces (HMIs and web-based access) ensure that operators can manage complex systems efficiently and take proactive steps in case of a malfunction.
Applications:
The TRICONEX 9668 7400172-110 3000590-110 module is best suited for industries where safety, redundancy, and real-time control are critical, including:
- Oil & Gas: Control of production platforms, pipelines, and refineries.
- Power Generation: Used in nuclear, coal, gas, and renewable power plants.
- Chemical Processing: For reactor control, batch processing, and hazardous materials handling.
- Manufacturing: Critical production lines for automotive, pharmaceuticals, and food processing.
- Water Treatment: Control and monitoring of water treatment plants and distribution systems.