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Product Name:
VANGUARD CPCI-10-D2 DCS PLC Module
Product Description:
The VANGUARD CPCI-10-D2 is a Distributed Control System (DCS) Programmable Logic Controller (PLC) module designed for high-performance industrial automation and control applications. It is part of the VANGUARD series, which is well-known for its reliability, scalability, and flexibility in managing complex industrial processes. The CPCI-10-D2 module is ideal for oil and gas, chemical, power generation, water treatment, and other critical industries that require precise control, real-time monitoring, and robust communication.
This module is optimized for use in systems that require compact, rack-mounted solutions with high-density I/O configurations. It provides a seamless interface for process control, data acquisition, and fault management. The VANGUARD CPCI-10-D2 module is designed to integrate with CPCI-based (CompactPCI) systems, offering ease of installation, redundancy, and efficient operation, even in the most challenging environments.
Product Parameters:
- Model Number: VANGUARD CPCI-10-D2
- Type: DCS PLC Module
- Manufacturer: VANGUARD
- System Compatibility: CPCI-based Distributed Control Systems
- Input/Output Type: Analog and Digital I/O (configurable)
- Mounting Type: Rack-mounted (CPCI standard)
- Power Supply: 24V DC (typical industrial power)
- Temperature Range: -40°C to +70°C (-40°F to 158°F) for harsh environments
- Communication Protocols:
- Ethernet/IP
- Modbus RTU/TCP
- Profibus
- CANopen
- Size: Compact, high-density form factor
- Power Consumption: Designed to be energy-efficient, with low power draw
- Redundancy Features: Dual power supplies for fault tolerance
- Environmental Certifications: CE, UL, RoHS
Product Specifications:
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I/O Capabilities:
- Analog I/O:
- Multiple analog inputs and outputs that can handle a variety of signals (e.g., voltage, current, resistance).
- Configurable for 4-20mA or 0-10V inputs and outputs, ideal for interfacing with a wide range of industrial sensors and actuators.
- Digital I/O:
- Supports both digital input (on/off signals) and digital output (for controlling relays, solenoids, etc.).
- Ideal for applications requiring discrete control like limit switches, pushbuttons, motor starters, etc.
- Analog I/O:
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Control and Communication:
- The CPCI-10-D2 supports multiple industrial communication protocols for seamless system integration:
- Ethernet/IP for high-speed Ethernet-based communication.
- Modbus RTU/TCP for standardized industrial communication.
- Profibus and CANopen for field-level communication with devices such as sensors, actuators, and other controllers.
- Real-time Control: Capable of executing control tasks in real-time, enabling quick responses to changes in the process environment.
- The CPCI-10-D2 supports multiple industrial communication protocols for seamless system integration:
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Redundancy and Reliability:
- Dual power supply support for continuous operation and fault tolerance.
- Supports hot-swapping of components, ensuring minimal downtime in case of maintenance or replacement.
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Environmental Durability:
- Operates over a wide temperature range of -40°C to +70°C (-40°F to 158°F), making it suitable for extreme environments such as oil rigs, power plants, and manufacturing facilities.
- The CPCI-10-D2 module is built to withstand high levels of electromagnetic interference (EMI), ensuring stable and reliable performance in industrial settings.
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Thermal and Power Efficiency:
- The low-power design ensures that the module consumes minimal energy, making it suitable for energy-conscious systems.
- Efficient thermal management prevents overheating, ensuring optimal performance under heavy load conditions.
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System Integration:
- Designed to integrate smoothly into existing CPCI-based Distributed Control Systems, the CPCI-10-D2 offers flexible scalability.
- The rack-mountable design allows for easy expansion, and additional modules can be added to the system to meet increasing I/O demands.
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Diagnostic and Monitoring Capabilities:
- Integrated diagnostics provide real-time monitoring of system health, allowing operators to identify faults early and reduce downtime.
- Provides status indicators for each I/O channel, enabling quick identification of malfunctioning inputs or outputs.
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Safety and Compliance:
- The module meets global safety standards and regulatory requirements such as CE, UL, and RoHS certifications, ensuring compliance for operation in various industries worldwide.
Key Features:
- Modular and Scalable Design: Allows easy system expansion with additional I/O channels and control modules.
- Real-Time Control: Offers quick response times for real-time process control and automation.
- Multiple Communication Protocols: Supports Ethernet/IP, Modbus, Profibus, and CANopen, enabling integration into diverse industrial systems.
- Environmental Resilience: Withstands extreme temperatures from -40°C to +70°C, ensuring reliable operation in harsh industrial environments.
- Energy Efficient: Low power consumption while delivering high performance.
- Redundant Power: Dual power supplies for added reliability and fault tolerance in mission-critical applications.
Applications:
The VANGUARD CPCI-10-D2 DCS PLC Module is ideal for industrial automation and control systems across a variety of sectors. Some typical applications include:
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Oil and Gas:
- Control of pumps, valves, and flow meters in exploration, drilling, and refining processes.
- Real-time monitoring of pressure, temperature, and flow in upstream and downstream operations.
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Power Generation:
- Control and monitoring of turbines, generators, and motors in power plants.
- Efficient management of power distribution and plant diagnostics.
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Chemical and Pharmaceutical Industries:
- Automated control of chemical reactors, mixers, and conveyor systems.
- Continuous monitoring of pressure, temperature, and chemical composition.
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Water and Wastewater Treatment:
- Pumps, filter systems, and chemical dosing control for water and wastewater plants.
- Real-time monitoring of water quality, chemical levels, and flow rates.
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Manufacturing Automation:
- Control of production lines, robots, automated conveyors, and packaging systems.
- Precision control of manufacturing processes to ensure high-quality outputs.
Conclusion:
The VANGUARD CPCI-10-D2 DCS PLC Module is a high-performance, reliable, and scalable solution for industrial process control. With its wide range of I/O configurations, strong communication capabilities, and redundancy features, it is perfectly suited for applications in industries such as oil and gas, power generation, chemical processing, and water treatment. The module’s compact CPCI-based design, along with its ruggedness and ability to function in extreme environmental conditions, makes it an excellent choice for mission-critical and real-time automation systems.