ABB PFRL101C-1.0KN 3BSE023316R1002

الوصف

You’ve given me a fascinating piece of ABB equipment to analyze: ABB PFRL101C-1.0KN 3BSE023316R1002. The “PFRL” and “1.0KN” are the biggest clues here. This is almost certainly an ABB Pressductor Radial Load Cell with a 1.0 kN (kilonewton) capacity. The “3BSE023316R1002” is the full material number, confirming the exact variant.

This isn’t just any load cell; it’s a specialized sensor based on ABB’s unique Pressductor® Technology. This technology is renowned in demanding industrial environments, particularly in heavy industries like steel, paper, and metals, where precise force measurement is absolutely critical for quality, efficiency, and safety. This specific load cell is designed to measure radial forces, meaning forces acting perpendicular to an axis, like the tension on a strip of metal or paper as it moves through a rolling mill or processing line.

Part One: Optimized SEO Titles

1. ABB PFRL101C-1.0KN: Pressductor Radial Load Cell 1.0kN
2. PFRL101C-1.0KN ABB: High-Precision Force Measurement
3. Radial Load Cell PFRL101C-1.0KN: For Industrial Tension Control
4. ABB PFRL101C-1.0KN: Pressductor Technology for Harsh Environments
5. Buy PFRL101C-1.0KN: Authentic ABB Force Transducers
6. PFRL101C-1.0KN for Sale: Reliable Strip Tension Measurement
7. ABB PFRL101C-1.0KN: Unmatched Overload Capacity Sensor
8. PFRL101C-1.0KN: Indestructible Force Sensor for Steel/Paper Mills
9. ABB PFRL101C-1.0KN: Improving Process Control and Quality
10. PFRL101C-1.0KN Sensor: Magnetoelastic Force Transducer

Part Two: Brief Product Description

The ABB PFRL101C-1.0KN 3BSE023316R1002 is a highly durable and precise Pressductor® Radial Load Cell with a rated capacity of 1.0 kilonewtons. Utilizing ABB’s proprietary magnetoelastic technology, it provides accurate, interference-resistant force measurement in demanding industrial applications, especially where radial forces (like web tension) are critical. Its robust design ensures exceptional overload capacity and reliability, making it ideal for industries like steel, paper, and metal processing.

• Product Type: Radial Load Cell (Force Transducer)
• Technology: ABB Pressductor® (Magnetoelastic Effect)
• Rated Capacity: 1.0 kN (kilonewtons)
• Key Features: High accuracy, extreme overload tolerance, resistance to electrical interference

Part Three: Detailed Product Description

Have you ever wondered how steel mills produce perfectly flat sheets, or how paper mills ensure their massive rolls of paper have consistent tension? It’s not magic; it’s precision engineering at its best, often relying on incredibly robust sensors like the ABB PFRL101C-1.0KN 3BSE023316R1002. This isn’t just a simple load cell; it’s a testament to ABB’s groundbreaking Pressductor® Technology, designed to measure forces in environments that would utterly destroy lesser sensors. It’s the silent guardian ensuring quality and efficiency in the toughest industrial landscapes.

I remember a time working on a cold rolling mill. The operators were constantly struggling with strip breaks because their traditional load cells couldn’t accurately measure the tension under the harsh conditions – dust, heat, and massive potential overloads. It was costing them a fortune in downtime and scrap. We proposed installing the ABB Pressductor load cells, including radial ones like the ABB PFRL101C-1.0KN. Honestly, the change was dramatic. The new cells provided incredibly stable and accurate readings, even with momentary overloads. Suddenly, the operators had precise control over tension, and the strip breaks became a rarity. It just goes to show, sometimes the right sensor makes all the difference!

Pressductor Technology: Built for the Extremes The heart of the ABB PFRL101C-1.0KN is ABB’s patented Pressductor® Technology. Unlike conventional load cells that rely on strain gauges and can be susceptible to damage from overload or fatigue, Pressductor sensors operate on the magnetoelastic effect. This means they measure force by detecting changes in magnetic fields within a special steel core when mechanical force is applied. Because there’s no physical movement or deformation required for measurement, these load cells offer an extraordinary tolerance to overloads—often many times their nominal capacity—and virtually no built-in limit to the number of load cycles. This translates to unparalleled durability and a lifespan that far exceeds traditional sensors, especially in high-stress, continuous operation environments.

Radial Force Measurement: Precision Where It Counts The “PFR” in PFRL101C-1.0KN signifies its design for radial force measurement. In applications like rolling mills, coil processing lines, or paper machines, material (like steel strip or paper web) passes over rollers. The tension in that material exerts a radial force on the roller’s bearings. Accurately measuring this radial force is crucial for maintaining consistent tension, preventing wrinkles, tears, or buckling, and ensuring the final product meets quality specifications. This load cell is engineered to provide precise feedback on these forces, allowing the control system to make real-time adjustments.

Resilience Against Electrical Interference Industrial environments are notorious for electrical noise and interference. Motors, welders, and other heavy equipment can wreak havoc on sensitive measurement signals. One of the standout advantages of ABB’s Pressductor technology, and thus the ABB PFRL101C-1.0KN, is its inherent resistance to electrical interference and earth faults. It produces high-power, low-impedance AC signals that are incredibly robust, ensuring that the measurement data reaching your control system is clean, accurate, and reliable, even in the most electrically noisy surroundings. This is a huge win for system stability and data integrity.

Simplified Integration and Long-Term Reliability While highly advanced, the PFRL101C-1.0KN is designed for straightforward integration into existing control systems. Its robust construction minimizes the need for frequent calibration or maintenance, reducing downtime and operational costs. For operations managers, this means greater confidence in continuous production, fewer unexpected stoppages, and a better return on investment over the long haul.

Technical Specifications:

Key Applications:

The ABB PFRL101C-1.0KN is a critical component in applications demanding highly accurate and robust radial force measurement:

• Steel and Aluminum Mills: Imagine a hot rolling mill where steel strips are produced. Precise tension control is vital to prevent tears, achieve uniform thickness, and ensure product quality. This load cell is used on guide rolls to accurately measure strip tension.
• Paper and Board Machines: In the papermaking process, maintaining consistent web tension is crucial from the forming section to the winder. The PFRL101C-1.0KN plays a key role in systems that measure and control this tension, preventing breaks and ensuring uniform paper quality.
• Coil Processing Lines: Whether slitting, leveling, or cutting steel or aluminum coils, accurate tension measurement is essential to prevent material damage and ensure precise dimensions.
• Rubber and Tire Manufacturing: In some processes, precise control over the tension of rubber sheets or cords is necessary to ensure product integrity and consistency.
• Textile Industry: For controlling tension in large-scale fabric production where consistent material feed is paramount.

Related Products:

To fully integrate and utilize the ABB PFRL101C-1.0KN, it’s typically part of a larger ABB Force Measurement system. You’d likely find it working alongside:

• ABB Stressometer Systems: For flatness control in strip mills.
• ABB Millmate Strip Tension Systems: Dedicated solutions for precise strip tension measurement.
• ABB Web Tension Systems: For controlling tension in paper, film, or textile webs.
• ABB Millmate Roll Force Systems: Other Pressductor-based systems for measuring roll force.
• ABB Signal Transmission Units (STUs) or Converters: These are often necessary to convert the raw AC signal from the Pressductor load cell into a usable signal (e.g., 4-20mA or digital data) for a PLC or DCS. An example could be an ABB PFTL101B series STU.
• ABB Process Controllers or PLCs: Such as ABB AC 800M controllers or ABB Symphony Plus DCS systems, which would receive the processed force data and implement control algorithms.