ICS TRIPLEX TC-801-02-4M5

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The search results for “ICS TRIPLEX TC-801-02-4M5” clearly indicate that it is a Triple Analog Output Module, primarily used within the ControlLogix system as part of the ICS Triplex series. It is highlighted for its high degree of redundancy and fault tolerance, utilizing a voting logic algorithm. The “TC-801-02-4M5” part number format also suggests a cable, where “TC” indicates “Trusted Cable” and “801” indicates a specific type, “02” refers to Low Smoke Zero Halogen (LSZH) insulation, and “4M5” indicates a length of 4.5 meters. However, the prominent search result describes it as a module. It’s possible that the “TC-801-02-4M5” is a part number for a module that specifically uses this type of cable, or that there’s a naming overlap. Given the detailed description of it being an analog output module with triple redundancy, I will focus on that.

Here’s a detailed description of the ICS TRIPLEX TC-801-02-4M5 as a Triple Analog Output Module:

1. Product Name:

ICS TRIPLEX TC-801-02-4M5 – Triple Analog Output Module

2. Product Description:

The ICS TRIPLEX TC-801-02-4M5 is a high-performance Triple Analog Output Module designed for critical industrial automation and control applications. As part of the renowned ICS Triplex series, this module is built for exceptional reliability and fault tolerance, particularly within the ControlLogix system environment.

This module is engineered with a triple architecture, meaning it features three independent channels. Each of these channels can independently process and generate analog output data. This inherent triple redundancy is a cornerstone of its fault-tolerant design, ensuring that the system maintains the correct output value even if one or two of the channels experience a failure. This is achieved through a sophisticated voting logic algorithm that constantly monitors and compares the output values from all three channels, determining the most reliable and accurate output.

The primary role of the TC-801-02-4M5 is to provide precise analog output signals to various industrial equipment. This includes controlling critical devices such as motors, valves, actuators, and other components where continuous and accurate signal modulation is required. Its robust design and advanced diagnostics make it suitable for a wide range of industrial automation and control fields, including manufacturing, energy management, building automation, and transportation systems, where precise analog control is essential for improving production efficiency and operational stability.

The module also offers extensive diagnostic coverage, continuously monitoring its power supply, channel outputs, and internal circuits to ensure system stability and reliability. Its compatibility with various communication configurations (including network systems, OPC, Modbus, and peer links) facilitates seamless integration into diverse industrial automation architectures. Furthermore, it can be controlled and monitored via engineering and operator workstations, simplifying system configuration, debugging, and maintenance.

Key Features:

• Triple Architecture (Triple Modular Redundancy – TMR): Provides three independent analog output channels for high redundancy and fault tolerance.
• Voting Logic Algorithm: Ensures the correctness and reliability of the output value by comparing and voting on data from all three channels.
• Analog Output Signals: Generates precise analog output signals (e.g., 4-20mA, 0-10V, etc., though specific range not detailed in summary).
• Extensive Diagnostic Coverage: Monitors power supply, channel outputs, and internal circuits for enhanced system stability and reliability.
• ControlLogix System Compatibility: Designed to integrate seamlessly with ControlLogix platforms.
• Wide Application: Suitable for controlling various industrial equipment like motors, valves, and actuators in critical applications.
• Flexible Communication: Supports various communication configurations for easy system integration.
• Hot Standby Plug-in and Automatic Switching: Likely supports these features to ensure continuous operation during faults (common in ICS Triplex systems).

3. Product Parameters (Key Characteristics):

• Module Type: Triple Analog Output Module.
• Manufacturer: ICS Triplex (now part of Rockwell Automation).
• Part Number: TC-801-02-4M5.
• Redundancy: Triple Modular Redundancy (TMR) / Triple Architecture.
• Output Control: Utilizes a voting logic algorithm for reliable output.
• Application: Provides analog output signals to control industrial equipment.
• System Compatibility: Primarily designed for ControlLogix systems.
• Communication: Supports network systems, OPC, Modbus, and peer links.
• Insulation Type (implied by -02-): Low Smoke Zero Halogen (LSZH) cable material (if the “TC” part is related to an integrated cable).
• Cable Length (implied by -4M5): 4.5 meters (if the “4M5” part refers to an integrated cable length).

4. Specifications (Technical Details):

Given the information, here’s a compilation of technical specifications, with some typical values for similar high-integrity analog output modules where specifics for TC-801-02-4M5 were not explicitly detailed in the search results:

Important Note: The part number format “TC-801-02-4M5” often indicates a “Trusted Cable” (TC) with specific characteristics (801 type, 02 insulation, 4.5m length). However, the primary search result explicitly refers to this as a “Triple Analog Output Module.” This could imply that it’s a module kit that includes such a cable, or a specific module with an integrated cable, or there might be an overlap in naming conventions in public listings. For precise technical verification, especially for safety-critical applications, it is always recommended to consult the official product documentation from Rockwell Automation/ICS Triplex or contact their technical support directly with the full part number.