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Here’s a detailed breakdown for the KEBA BL210/B DCS PLC Module, including product name, description, and key parameters/specifications.
Product Name:
KEBA BL210/B DCS PLC Module
Product Description:
The KEBA BL210/B DCS PLC Module is an integral part of KEBA’s Distributed Control System (DCS) that is designed to provide reliable and high-performance automation solutions in process control and industrial applications. It is part of the KEBA KeDrive system and combines the advantages of a programmable logic controller (PLC) with distributed intelligence and real-time processing capabilities for controlling complex industrial systems.
The BL210/B module supports advanced control applications and can be used for tasks such as data acquisition, process control, remote I/O management, and integration with other industrial systems. Thanks to its compatibility with multiple communication protocols, the module can be seamlessly integrated into existing automation networks, providing flexible control and monitoring capabilities.
The KEBA BL210/B is particularly suitable for industries like chemical processing, food and beverage, pharmaceutical manufacturing, energy management, and other sectors where process optimization and real-time decision-making are critical.
Key Features:
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Distributed Control System (DCS):
- Ideal for managing complex process control systems and decentralized automation in large-scale applications.
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High-Performance Processor:
- Features a high-speed processor capable of real-time data processing, making it suitable for demanding applications that require precise control and monitoring.
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Flexible I/O Support:
- Supports a wide range of I/O modules, offering scalability and adaptability for different application requirements.
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Real-Time Communication:
- Equipped with real-time communication capabilities to synchronize and exchange data with other automation devices and systems efficiently.
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Wide Range of Protocols:
- Supports multiple communication standards, including Modbus, Ethernet/IP, PROFINET, EtherCAT, and others for seamless integration into different industrial environments.
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Modular and Scalable Design:
- The modular nature of the system allows for easy expansion and adaptation as process requirements evolve.
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Redundancy Support:
- Supports redundancy and high availability, ensuring system reliability for critical operations.
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Integrated Safety Functions:
- Includes support for safety protocols such as STO (Safe Torque Off) and SS1 (Safe Stop 1), ensuring compliance with safety standards and minimizing risks in industrial operations.
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Compact and Robust Construction:
- Designed for rugged industrial environments, the BL210/B module is built to handle tough conditions and high vibration levels.
Product Parameters & Specifications:
General Specifications:
- Model Number: KEBA BL210/B DCS PLC Module
- Type: Distributed Control System (DCS) PLC Module
- Application: Industrial automation, process control, data acquisition, and remote I/O management
- Mounting Type: DIN rail mount
- Dimensions: Approx. 180mm x 150mm x 80mm (may vary based on specific configurations)
- Weight: Approx. 1.0 kg
Electrical Specifications:
- Supply Voltage: 24V DC (standard for industrial controllers)
- Power Supply Range: 18V DC to 30V DC
- Power Consumption: Typically 15W to 25W, depending on module configuration
- Current Consumption:
- Typical Current: Up to 1A (depending on configuration)
Control and Communication:
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Communication Protocols:
- Ethernet/IP, PROFINET, Modbus TCP, Modbus RTU, EtherCAT, CANopen (varies depending on specific setup)
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Processor:
- Real-time Processor capable of high-speed control and data processing
- CPU Speed: Typically in the range of 1GHz or higher for fast processing times
- Control Cycle Time: Typically around 1ms to 10ms, depending on the system configuration
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I/O Modules:
- Compatible with digital, analog, and special-purpose I/O modules for flexible integration into complex automation systems.
- Number of I/O Points: Can vary from 8 to 256 I/O points or more depending on module configuration and system setup.
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Redundancy and High Availability:
- Supports redundant power supply and redundant communication paths for mission-critical applications.
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Real-Time Feedback:
- Integrated real-time feedback from connected sensors and actuators to ensure proper process control and monitoring.
Environmental Conditions:
- Operating Temperature: Typically 0°C to 55°C (varies based on system setup and cooling methods)
- Storage Temperature: -20°C to 70°C
- Humidity: 5% to 95% non-condensing relative humidity
- Protection Class: IP20 (indoor use, may require additional enclosures for harsh environments)
Performance and Accuracy:
- Control Loop Frequency: Can be configured for control loop frequencies from 100Hz to 1kHz, depending on system requirements.
- Signal Accuracy: Analog inputs typically have an accuracy of 0.1% to 0.5% depending on the module.
- Response Time: Low response times for real-time control, typically in the range of 1ms to 10ms.
Safety Certifications:
- CE Mark: Compliance with European Union standards.
- UL Certification: Ensures compliance with North American safety standards.
- ISO 13849: Functional safety standard compliance for safety-related applications.
Applications:
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Process Control:
- Used for controlling process variables such as temperature, pressure, flow, and level in industries like chemicals, oil & gas, and pharmaceuticals.
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Energy Management:
- Ideal for energy distribution and monitoring systems in industries and commercial buildings.
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Manufacturing Automation:
- Controls various components in automated production lines, ensuring synchronization and smooth operation.
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Water Treatment:
- Used in wastewater treatment and water distribution systems for controlling pumps, valves, and monitoring parameters.
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Food and Beverage:
- Perfect for controlling complex food processing and packaging systems.
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Building Automation:
- Integrated into HVAC, lighting, and security systems for large commercial buildings or industrial complexes.
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Pharmaceutical Manufacturing:
- Ensures precise and regulated production environments, particularly in sterile or GMP-compliant settings.
Comparison with Competitors:
The KEBA BL210/B module competes well in terms of communication flexibility, scalability, and real-time control capabilities. Its modular architecture allows for adaptation to various process requirements, and the module supports advanced features such as redundancy and safety integration, which are often not available in lower-end PLC systems. Additionally, it supports a broad range of communication protocols, making it suitable for diverse industries and existing automation infrastructures.
Let me know if you need more specific details, or if you’d like to dive deeper into any part of the product!