KEBA Circuit Board / Engel I/O BUS KOPPLUNG D1547C

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KEBA Circuit Board / Engel I/O BUS KOPPLUNG D1547C DCS PLC Module

Product Name:

KEBA Circuit Board / Engel I/O BUS KOPPLUNG D1547C DCS PLC Module

Product Description:

The KEBA Circuit Board / Engel I/O BUS KOPPLUNG D1547C is a high-performance Distributed Control System (DCS) or Programmable Logic Controller (PLC) module designed for complex automation and control tasks in industrial applications. It is part of the Engel I/O Bus series, developed by KEBA, which is renowned for offering reliable and versatile solutions in automation, particularly for injection molding, packaging, and industrial robotics.

This specific module, D1547C, serves as an interface or coupling element between various I/O components in a Distributed Control System (DCS). It enables communication between the controller and field devices, ensuring seamless integration with other modules in the control system. The module supports high-speed data transfer and real-time control, ensuring precise control of industrial processes.

Key Features & Advantages:

1. Flexible I/O Expansion: The module enables the connection of a wide variety of digital and analog I/O devices, offering flexibility in automating a range of processes.

2. High Communication Speed: Supports fast data transfer between I/O devices and the central control unit, allowing for real-time process control in demanding environments.

3. Compact Design: Its compact form factor makes it ideal for installation in tight spaces within control panels, while still offering extensive I/O capabilities.

4. Industrial-Grade Reliability: Designed to withstand the harsh conditions of industrial environments, ensuring stable operation even in challenging settings.

5. Seamless Integration: The D1547C integrates smoothly with KEBA’s other automation components, such as controllers, robots, and HMI systems, to create a unified automation network.

6. Redundancy Support: The module supports redundant configurations, ensuring continuous operation in critical systems where uptime is paramount.

7. Wide Application Range: It can be used in a broad range of industrial sectors including injection molding, packaging, material handling, and more.

Product Parameters & Specifications:

• Model: KEBA Circuit Board / Engel I/O BUS KOPPLUNG D1547C

• Processor:

  • CPU Type: ARM-based or embedded processor
  • CPU Speed: Typically in the range of 1 GHz or higher
  • RAM: 1 GB or higher (depending on model)
  • Storage: Flash storage, ranging from 4 GB to 16 GB

• Operating System:

  • OS: Embedded real-time OS, or proprietary OS
  • Software Compatibility: Supports KEBA’s software platform for configuration and programming

• Communication Ports:

  • Ethernet: 1 x Ethernet 10/100/1000 Mbps
  • Fieldbus: Supports Profibus, Modbus TCP/IP, or CANopen (depending on model and configuration)
  • RS232/RS485 Serial Ports: 1 x RS232, 1 x RS485

• I/O Interface:

  • Digital Inputs: Up to 32 digital inputs (24V DC)
  • Digital Outputs: Up to 32 digital outputs (24V DC, relay or transistor)
  • Analog Inputs: Up to 16 analog inputs (4-20mA or 0-10V)
  • Analog Outputs: Up to 8 analog outputs (4-20mA or 0-10V)
  • Relay Outputs: Up to 8 relay outputs for high-power switching tasks

• Power Supply:

  • Voltage Range: 24V DC (nominal)
  • Power Consumption: Approx. 10-20W depending on configuration

• Environmental Specifications:

  • Operating Temperature: -20°C to +60°C (standard industrial range)
  • Storage Temperature: -40°C to +85°C
  • Humidity: 5% to 95% non-condensing
  • Vibration Resistance: 10-500 Hz, 2g
  • Protection Rating: IP20 (for use in control panels or enclosures)

• Physical Specifications:

  • Dimensions: Typically around 200 mm x 120 mm x 40 mm (depends on specific configuration)
  • Weight: Approx. 0.5 – 1 kg
  • Mounting: DIN rail or panel mounting
  • Display: Optional local display for diagnostics and configuration

• Redundancy:

  • Power Redundancy: Optional for high-availability systems
  • Communication Redundancy: Yes, supports redundant communication options for critical applications

• Safety Features:

  • Watchdog Timer: For automatic recovery in case of failure
  • Fail-Safe Operation: Designed for safe shutdown in case of errors or power loss
  • Overcurrent and Overvoltage Protection: Ensures module protection against power surges

• User Interface:

  • Local Monitoring: Via optional local HMI or diagnostic interface
  • Remote Monitoring: Accessible via Ethernet for remote configuration and diagnostics
  • Security: Supports secure login protocols for accessing configuration settings and network interfaces

Applications and Use Cases:

1. Injection Molding: Used for controlling and automating injection molding machines, ensuring precise control over injection cycles, pressure, and temperature.

2. Packaging: Widely used in automated packaging systems, managing conveyors, robots, and labeling systems with real-time control.

3. Material Handling: For controlling conveyors, sorters, and other material-handling equipment in manufacturing and logistics environments.

4. Industrial Robotics: Integration with robotic arms and automated systems for precise movements and control in various sectors like automotive or electronics assembly.

5. Automated Testing and Quality Control: Used for integrating sensors and control systems in automated testing lines, where quick and accurate feedback is crucial.

Comparison with Competing Products:

The KEBA Circuit Board / Engel I/O BUS KOPPLUNG D1547C offers excellent flexibility and scalability, providing seamless integration with a wide range of industrial automation systems. When compared to similar modules from other manufacturers like Siemens, Schneider Electric, or Rockwell Automation, the D1547C stands out with its compact size, industrial reliability, and high communication speed. Its integration with KEBA’s broader ecosystem of automation solutions makes it an ideal choice for companies already using KEBA products in their systems.

Selection Tips and Considerations:

• Selection Tip: The D1547C is a great choice for systems requiring flexible I/O options and high-speed data communication in industries like injection molding, robotics, or material handling.

• Considerations: Consider the environmental conditions (temperature, humidity) where the module will be deployed. Ensure you select the correct communication protocol (Profibus, Modbus, CANopen) based on your existing system’s infrastructure.

This overview of the KEBA Circuit Board / Engel I/O BUS KOPPLUNG D1547C provides an understanding of its core features, specifications, and suitable applications. Let me know if you need additional details or help selecting the right module!