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Product Name:
KEBA HCS02.1E-W0028 -A-03-NNNN-AA KEDRIVE D4 83794 DCS PLC Module
Product Description:
The KEBA HCS02.1E-W0028 -A-03-NNNN-AA KEDRIVE D4 83794 DCS PLC Module is a high-performance industrial module designed for motion control and automation applications in demanding environments. As part of the KEBA KEDRIVE D4 series, this module is used primarily for digital control of electrical drives, motors, and complex machinery systems. It integrates seamlessly into Distributed Control Systems (DCS) and Programmable Logic Controllers (PLC) for precise control and coordination of various industrial processes.
The HCS02.1E-W0028 module is part of KEBA’s KEDRIVE range, specifically engineered for machine automation in robotics, automated manufacturing lines, and motion control systems. It can manage both analog and digital I/O, and it supports advanced communication protocols such as EtherCAT, ensuring it is a reliable solution for systems requiring high throughput and low latency.
Product Parameters & Specifications:
General Specifications:
- Module Type: Distributed Control System (DCS) / Programmable Logic Controller (PLC) Module for motion control.
- Model: KEBA HCS02.1E-W0028 -A-03-NNNN-AA KEDRIVE D4 83794.
- Function: Motion Control, Drive Control, Automation, and PLC Integration.
Power Supply:
-
Power Supply Voltage:
- 24V DC (nominal) for logic and control operations.
-
Power Consumption:
- Approx. 10-15 W depending on active channels and configurations.
Input Specifications:
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Digital Inputs:
- Configurable as PNP/NPN inputs.
- 24V DC logic-level inputs (typical).
-
Analog Inputs:
- Supports 0-10V or 4-20mA input ranges.
- Typically 12-bit resolution for precision monitoring and control.
- 4 to 8 analog inputs (depending on the configuration).
-
Feedback Inputs:
- Supports encoder feedback (e.g., incremental encoders, absolute encoders), ensuring precise control in motion and position feedback systems.
Output Specifications:
-
Digital Outputs:
- Typically 24V DC for drive control and other automation tasks.
- Supports PNP/NPN configurations.
-
Analog Outputs:
- 0-10V or 4-20mA output ranges for real-time analog control of motors and other equipment.
- Typically 12-bit resolution for analog output control.
- 2 to 4 analog outputs (depending on configuration).
Communication & Networking:
-
Communication Protocols:
- EtherCAT (standard for KEBA KEDRIVE systems).
- Supports additional industrial protocols as required, ensuring compatibility with existing PLC and control systems.
- Ethernet/IP for high-speed communication between controllers and devices.
-
Bus Connection:
- Ethernet-based or serial communication depending on the configuration and system integration.
Motion Control Features:
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Drive Control:
- Integrated support for motor control, including position control, speed control, and torque control.
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Encoder Feedback:
- High-quality encoder feedback (e.g., incremental encoders and absolute encoders) for position control, ensuring smooth and precise motion control.
-
Real-Time Control:
- Designed for real-time control applications, suitable for robotics and other high-precision systems.
-
PLC Integration:
- Fully compatible with various PLC systems, allowing for complex logic-based control in industrial automation.
Environmental Specifications:
-
Operating Temperature:
- 0°C to 60°C (typical range for industrial environments).
-
Storage Temperature:
- -20°C to 70°C.
-
Humidity:
- 5% to 95%, non-condensing.
-
Vibration Resistance:
- Designed to withstand vibrations typically encountered in industrial environments (e.g., IEC 60068 standards).
Physical Specifications:
-
Dimensions:
- Width: Typically 120 mm.
- Height: Typically 150 mm.
- Depth: Typically 100 mm.
-
Mounting Type:
- DIN Rail mountable for easy integration into control panels.
-
Weight:
- Approx. 1 kg (varies by configuration).
Fault Detection & Diagnostics:
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Built-in Diagnostics:
- Self-diagnostics and real-time monitoring for detecting faults in the system, including encoder feedback errors, motor overheating, and connection failures.
-
LED Indicators:
- Status LEDs for quick diagnostics and monitoring of power, communication, and system status.
-
Error Logging:
- The module supports error logging and detailed diagnostic reporting for maintenance and troubleshooting.
Applications:
-
Machine Automation:
- Used in controlling and automating machinery on manufacturing lines, particularly those requiring motion control, such as robots, CNC machines, and packaging machinery.
-
Robotics:
- The module provides precise positioning, torque, and speed control for robotic arms, automated guided vehicles (AGVs), and pick-and-place systems.
-
Drive Control Systems:
- Ideal for managing motor drives in servo systems and electrical drives for industrial machines.
-
Automated Manufacturing Lines:
- It supports complex manufacturing processes that require real-time control of motion systems, including conveyor belts, sorting systems, and assembly robots.
-
Test Rigs & Measurement Systems:
- Widely used in testing systems, including precision test rigs that require feedback control from motor and sensor systems.
Comparison to Similar Modules:
Compared to other motion control and automation modules in the KEBA KEDRIVE series, the HCS02.1E-W0028 stands out for its comprehensive support of motion control applications, high-speed communication via EtherCAT, and precise analog/digital I/O management. It offers greater flexibility in industrial systems that require both control logic and motion feedback simultaneously. Its advanced diagnostics and integration with standard industrial networks make it an excellent choice for complex automation projects in robotics, CNC machining, and automated manufacturing.
Additionally, this module supports real-time motion control, making it ideal for high-precision tasks that demand continuous operation and minimal latency.
If you need more details or have any specific questions about integration, compatibility, or setup, feel free to reach out!
