KEBA SC 101/A SERVO CONTROLLER 19807

الوصف

Here’s a detailed breakdown for the KEBA SC 101/A Servo Controller (Product Code: 19807), designed for use in industrial automation, particularly in applications requiring precise control of motors and actuators in servo-driven systems.

Product Name:

KEBA SC 101/A Servo Controller (19807)

Product Description:

The KEBA SC 101/A Servo Controller is an advanced, high-performance servo drive designed to meet the needs of industries that require precise, efficient, and reliable control of servo motors. This controller is part of KEBA’s family of industrial automation solutions, specifically engineered for applications that demand high-speed, precise motion control in robotics, CNC machinery, packaging systems, and machine tools.

The SC 101/A is known for its compact size, advanced control algorithms, and intuitive programming interface, offering superior control over both positioning and torque for high-precision applications. This servo controller can manage a wide range of servo motors, offering enhanced performance for both dynamic and static applications.

Its integration with KEBA’s broader automation ecosystem allows for seamless communication and scalability within distributed systems, making it a versatile choice for both small and large-scale automation setups.

Key Features:

1. Precision Motion Control: Provides high-precision control over position, speed, and torque, ensuring smooth and accurate movement of motors in demanding applications.

2. Real-Time Feedback: Features real-time feedback from encoders and sensors for continuous monitoring and adjustment of motor performance.

3. Flexible Motor Compatibility: Compatible with a wide range of servo motors, including AC, DC, and linear motors, ensuring versatility across different industrial environments.

4. Compact and Modular Design: A compact design that is easy to integrate into existing machinery and control systems, with the flexibility of adding additional modules as needed.

5. Advanced Control Algorithms: Incorporates advanced PID control, motion control algorithms, and adaptive control for smooth motion, torque regulation, and optimized performance.

6. Seamless Communication: Supports various industrial communication protocols such as EtherCAT, Modbus, PROFINET, and Ethernet/IP, ensuring smooth integration into a broader automation network.

7. Energy Efficiency: Optimized for low power consumption while maintaining high levels of performance, making it suitable for energy-conscious applications.

8. Safety Functions: Integrated safety features such as Safe Torque Off (STO), Safe Stop 1 (SS1), and Safety Integrated for safe machine operation.

9. Scalability and Flexibility: Modular architecture that allows for system expansion and adaptation, ideal for both small machines and large automated systems.

Product Parameters & Specifications:

General Specifications:

• Model Number: KEBA SC 101/A Servo Controller
• Product Code: 19807
• Type: Servo Drive / Servo Controller
• Application: High-performance motion control for automation systems
• Mounting Type: DIN rail mount
• Dimensions: Approx. 180mm x 140mm x 80mm (depending on configuration)
• Weight: Approximately 1.2 kg (varies with configuration)

Electrical Specifications:

• Supply Voltage: Typically 24V DC (standard for industrial controllers)
• Power Supply Range: 18V DC to 30V DC
• Rated Power Output: Typically 100W to 600W (depending on motor configuration and requirements)
• Current Output:
  • Max Output Current: Up to 15A continuous, with higher peak current handling depending on the configuration.
  • Peak Current: Up to 30A for short durations.

Motor Control:

• Supported Motor Types: Compatible with synchronous and asynchronous AC motors, permanent magnet motors, DC motors, and linear motors.
• Control Mode: Position control, speed control, and torque control modes.
• Feedback Devices: Supports incremental encoders, absolute encoders, and resolver feedback for precise motor control.
• Motor Voltage: Typically supports motors in the 48V to 400V DC range.

Control and Communication:

• Communication Interfaces:

  • EtherCAT (standard)
  • Modbus RTU/TCP
  • PROFINET
  • Ethernet/IP
  • CANopen (optional)
  • RS-232/RS-485 for additional serial communication.

• Control Algorithms:

  • PID Controller with auto-tuning capability
  • Motion Profile Generator for complex motion paths
  • Speed and Torque Regulation

• Safety Features:

  • Safe Torque Off (STO)
  • Safe Stop 1 (SS1)
  • Safety Integrated for functional safety as per international standards.

• Programming:

  • Can be programmed using KEBA’s KEBA KeMotion Studio software, supporting graphical programming (e.g., Function Blocks, Motion Control programming).
  • IEC 61131-3 compliant programming languages like Ladder Logic (LD), Structured Text (ST), and Function Block Diagram (FBD).

• Real-Time Feedback: Continuous monitoring through encoder feedback with the ability to adjust in real-time to achieve precise control.

Environmental Conditions:

• Operating Temperature: Typically 0°C to 45°C (depending on application and cooling).
• Storage Temperature: -20°C to 70°C (for harsh storage conditions).
• Humidity: 5% to 95% non-condensing relative humidity.
• Protection Class: IP20 (not suitable for direct exposure to water or dust but designed for industrial control panels).

Performance and Accuracy:

• Control Loop Frequency: 1kHz to 2kHz for fast response in dynamic applications.
• Torque Accuracy: Typically 0.5% to 1% depending on load conditions and motor configuration.
• Positioning Accuracy: Up to 0.01mm depending on motor resolution and feedback system.

Safety Certifications:

• CE Mark: Compliance with European Union safety standards.
• UL Certification: Safety compliant with Underwriters Laboratories.
• ISO 13849 for functional safety in industrial applications.

Applications:

1. Robotics: Controls robotic arms, providing precise motion control for pick-and-place operations, assembly lines, and more.

2. Machine Tools: Ideal for CNC machines, providing precise control over motors used in cutting, milling, and engraving processes.

3. Packaging Systems: Provides high-speed motion control for automated packaging systems, increasing throughput and ensuring precise packaging.

4. Automated Assembly Lines: Perfect for controlling servos in automated assembly operations, enhancing the speed and accuracy of production lines.

5. Textile Machines: Used in controlling the motors driving looms, knitting machines, and other textile manufacturing machinery.

6. Printing Presses: Provides precise motion for the rollers, feeders, and other servo-controlled components of printing machinery.

7. Conveyor Systems: Used to control servo motors for precise movement in conveyor systems, ensuring smooth and consistent transport of goods.

Comparison with Competitors:

Compared to other servo controllers in the market, the KEBA SC 101/A offers excellent performance in terms of control precision and communication flexibility. It also stands out with its compact modular design, enabling integration into space-constrained environments while maintaining the ability to scale as needed. Its safety features and energy efficiency make it an ideal choice for industries seeking a balance between performance and cost-effectiveness.

Let me know if you need more details or if you’d like to explore a specific aspect further!