PROSOFT+5601-RIO-MCM

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PROSOFT 5601-RIO-MCM PLC Module

Product Name:

• PROSOFT 5601-RIO-MCM

Product Description:

The PROSOFT 5601-RIO-MCM is a Modbus Communication Module designed for use with Rockwell Automation (Allen-Bradley) programmable logic controllers (PLCs), specifically for integration with Remote I/O (RIO) systems. It facilitates communication between Modbus RTU or Modbus TCP devices and the Allen-Bradley ControlLogix and CompactLogix platforms. This module supports both Master and Slave operation, providing a versatile solution for expanding the communication capabilities of existing PLC systems in industrial automation environments.

The 5601-RIO-MCM is typically used in scenarios where there’s a need to interface with a variety of Modbus-based devices such as sensors, meters, and drives, offering seamless integration into existing systems for enhanced operational efficiency. It is ideal for applications in industries like manufacturing, process control, oil & gas, and utilities, among others.

Product Parameters & Specifications:

General Information:

• Model: PROSOFT 5601-RIO-MCM
• Category: Communication Module
• Brand: PROSOFT Technology
• Series: 5600 Series
• Application: Integration of Modbus RTU or Modbus TCP devices with Allen-Bradley PLCs (ControlLogix and CompactLogix)
• Mounting: DIN rail mounting
• Protocols Supported: Modbus RTU, Modbus TCP
• Mounting Location: Remote I/O chassis

I/O Specifications:

• Modbus Master/Slave:

  • The 5601-RIO-MCM can operate both as a Modbus Master (initiating communication with slave devices) and a Modbus Slave (responding to requests from a master device).

• Supported Protocols:

  • Modbus RTU (Serial Communication)
  • Modbus TCP (Ethernet Communication)

• Data Rate:

  • Modbus RTU: Up to 115.2 Kbps (Baud Rate)
  • Modbus TCP: Up to 100 Mbps (Ethernet speed)

• Supported Data Types:

  • Coils (Discrete Outputs): Read/Write
  • Discrete Inputs: Read Only
  • Input Registers: Read Only
  • Holding Registers: Read/Write

• Number of Modbus Devices:

  • Modbus Master Mode: Supports up to 32 devices.
  • Modbus Slave Mode: Can handle up to 64 registers per slave device.

• I/O Points:

  • The actual number of I/O points depends on the Modbus devices connected to the network and the available registers.

Communication:

• Ethernet:

  • Supports Ethernet/IP communication to connect with the Allen-Bradley PLC network, offering Modbus TCP communication for fast, reliable data transfer.

• RS-485 (Serial):

  • Modbus RTU (via RS-485) for legacy communication with devices in industrial networks.

• RJ45 Port:

  • The module comes with an RJ45 Ethernet port for Modbus TCP/IP connectivity.

• RS-485 Terminal Block:

  • Provides a terminal block for Modbus RTU over RS-485 serial communication.

Power Supply:

• Nominal Voltage:
  • 24 VDC
• Voltage Range:
  • 18 to 32 VDC
• Power Consumption:
  • Typically 2W

Operating Conditions:

• Temperature Range:

  • Operating: 0°C to +60°C (32°F to 140°F)
  • Storage: -20°C to +85°C (-4°F to 185°F)

• Humidity:

  • 5% to 95% (non-condensing)

• Vibration Resistance:

  • IEC 61131-2 compliant for vibration resistance in industrial environments.

• Shock Resistance:

  • Compliant with IEC 61131-2 standards for shock resistance.

• Protection Rating:

  • IP20 (Protection against contact with live parts, not waterproof)

Certifications:

• UL: UL recognized for industrial control applications.
• CE: Compliant with CE marking for European safety standards.
• FCC: Compliance with FCC Part 15 regulations for electromagnetic compatibility.
• RoHS Compliant: Meets the RoHS (Restriction of Hazardous Substances) standard for electronics.

Configuration and Diagnostics:

• Configuration Software:

  • The module is configured using ProSoft’s Configuration Tool or via RSLogix 5000 or Studio 5000 software in the Allen-Bradley PLC environment.

• Status Indicators:

  • Equipped with LED status indicators for communication status, power, and data transfer.

• Self-Diagnostics:

  • Continuous self-diagnostics and status monitoring for ensuring communication health and alerting operators to any issues in real-time.

Applications:

• Integration of Modbus Devices: Facilitates the integration of Modbus-based field devices like sensors, meters, and variable frequency drives into Allen-Bradley PLC systems for data collection, control, and monitoring.

• Manufacturing and Process Control: Commonly used in manufacturing automation to interface PLCs with Modbus-compatible equipment, enhancing production monitoring and control.

• Remote Monitoring Systems: Supports remote diagnostics and monitoring of Modbus-based systems in oil & gas, utilities, water treatment, and chemical processing plants.

• Energy Management Systems: Used in energy management to interface with Modbus-compatible energy meters and controllers, offering real-time data logging and control.

Summary of Key Features:

• Flexible Communication: Supports both Modbus RTU and Modbus TCP protocols.
• Ethernet/IP Integration: Seamlessly integrates into Allen-Bradley PLC systems.
• Master/Slave Capabilities: Operates as either a Modbus Master or Slave.
• Scalability: Supports up to 32 devices (Master mode) and 64 registers per device (Slave mode).
• Reliable Communication: Offers RS-485 and Ethernet communication options for high-speed and reliable data transfer.
• Compact Design: DIN rail mounted, easy to install in control panels.
• Robust Diagnostics: Real-time self-diagnostics and status LEDs for fault identification.

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