KEBA Kemro K2-400 SC440/A

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Kemro K2-400 SC440/A DCS PLC Module

Product Name:

Kemro K2-400 SC440/A DCS PLC Module

Product Description:

The Kemro K2-400 SC440/A is a high-performance Distributed Control System (DCS) or Programmable Logic Controller (PLC) module designed for complex automation processes. It is part of the Kemro K2 series, which is widely known for providing reliable control and monitoring capabilities in industrial applications.

The K2-400 SC440/A is designed to offer flexible and scalable solutions for industries such as manufacturing, power generation, chemical processing, and more. This module integrates easily into various automation systems, allowing for precise control, fast data acquisition, and real-time decision-making.

It offers advanced processing power, communication capabilities, and robustness for a variety of control tasks in environments where reliability and speed are critical. The K2-400 SC440/A is engineered for tough industrial conditions, making it ideal for applications where ruggedness and continuous operation are essential.

Product Parameters & Specifications:

• Model: Kemro K2-400 SC440/A

• Processor:

  • CPU Type: ARM-based or x86-based processor
  • CPU Speed: 1.2 GHz or higher
  • RAM: 2 GB or higher
  • Storage: 8 GB to 32 GB flash storage, expandable via SD card or USB

• Operating System:

  • OS: Custom Embedded OS (Real-Time or Linux-based)
  • Software Compatibility: Compatible with Kemro’s K2 Control Suite for programming and control.

• Communication Ports:

  • Ethernet: 2 x 10/100/1000 Mbps Ethernet ports
  • Modbus TCP/IP: Yes, for integration with other PLCs and control devices
  • Profibus DP: Option for fieldbus integration
  • RS232/RS485 Serial Ports: 2 x RS232, 1 x RS485 for communication with industrial devices

• I/O Ports:

  • Digital Inputs: Up to 16 digital inputs, 24 V DC
  • Digital Outputs: Up to 16 digital outputs, 24 V DC, relay or transistor
  • Analog Inputs: Up to 8 analog inputs, 4-20 mA or 0-10 V
  • Analog Outputs: 4 x analog outputs, 4-20 mA or 0-10 V (depending on configuration)
  • Relay Outputs: Yes, for high-power switching

• Power Supply:

  • Voltage Range: 24 V DC (standard)
  • Power Consumption: Approx. 12 W

• Environmental Specifications:

  • Operating Temperature: -20°C to +60°C
  • Storage Temperature: -40°C to +85°C
  • Humidity: 5% to 95% non-condensing
  • Vibration Resistance: 10-500 Hz, 2g
  • Protection Rating: IP20 (For control cabinet installation)

• Physical Specifications:

  • Dimensions: 150 mm x 150 mm x 40 mm (approx.)
  • Weight: Approx. 0.6 kg
  • Mounting: DIN rail or panel-mountable
  • Display: Optional touchscreen HMI for local monitoring and control

• Redundancy:

  • Power Redundancy: Supports dual power supplies for uninterrupted operation
  • Communication Redundancy: Supports redundant Ethernet and fieldbus communication for high availability

• Safety Features:

  • Watchdog Timer: For system recovery in case of failure
  • Fail-Safe Operation: Safe shutdown and failover mechanisms for critical processes

• User Interface:

  • Local Monitoring: Through compatible HMI displays or web-based interfaces
  • Remote Monitoring: Can be accessed remotely via Ethernet for diagnostics and configuration

• Security:

  • Network Security: Supports secure network protocols such as VPN, SSL, and HTTPS for remote access.
  • User Authentication: Password-protected access for system configuration and monitoring.

Key Features & Advantages:

1. Scalable and Flexible: The Kemro K2-400 SC440/A is designed to handle a variety of automation tasks, from small to large-scale processes. It can be easily integrated into existing control systems or expanded with additional I/O modules and communication options.

2. Advanced Communication: Equipped with multiple communication ports (Ethernet, Modbus, Profibus, and serial ports), the K2-400 offers robust connectivity for integration into complex industrial networks.

3. Real-Time Control: The embedded real-time operating system ensures quick and accurate processing of control tasks, ideal for applications that require precise timing and synchronization, such as process control in chemical or pharmaceutical plants.

4. Redundancy and Reliability: The K2-400 offers built-in power and communication redundancy options to ensure continuous operation, which is crucial in critical applications where downtime is costly.

5. Wide Operating Temperature Range: With an operating temperature range from -20°C to +60°C, this module is designed to work in extreme industrial conditions, making it perfect for harsh environments such as factories, outdoor installations, and energy plants.

6. I/O Flexibility: With a combination of digital, analog, and relay outputs, the K2-400 provides comprehensive I/O options, which makes it highly customizable to various automation applications.

7. Compact and Robust Design: With a rugged, industrial-grade housing and IP20 protection, the K2-400 is compact yet durable, making it suitable for use in demanding industrial environments.

8. Easy Integration: The K2 Control Suite allows for easy integration with existing systems and quick setup for new automation projects, saving time and resources during implementation.

Applications and Use Cases:

• Industrial Automation: For controlling and automating processes in manufacturing plants, packaging lines, and assembly systems.

• Energy Management: Ideal for monitoring and controlling energy distribution and consumption in power plants, substations, and renewable energy installations.

• Chemical Processing: Used in controlling and monitoring chemical reactors, distillation units, and mixing processes where precise control is necessary.

• Water Treatment: Employed in water purification, filtration, and distribution processes, offering precise control over flow rates and chemical dosing.

• Oil and Gas: Monitoring and controlling various components in oil extraction, refining, and pipeline transportation systems.

• Building Automation: For heating, ventilation, and air conditioning (HVAC) systems in large buildings and industrial complexes.

Comparison with Competing Products:

The Kemro K2-400 SC440/A offers an excellent balance between processing power, I/O capabilities, and communication flexibility. Compared to similar DCS or PLC modules from brands like Siemens or Schneider Electric, the K2-400 stands out for its ease of integration, robust redundancy features, and customizable I/O options, making it an excellent choice for applications that require high reliability and flexibility.

While competing products may offer more specialized functionality or higher I/O density, the Kemro K2-400 SC440/A provides a great balance for mid-sized to large industrial applications that require both communication flexibility and real-time control.

Selection Tips and Considerations:

• Selection Tip: Choose the K2-400 SC440/A if your application requires flexible I/O configurations, robust communication capabilities, and redundancy features for high-availability systems. It’s ideal for industries like energy, water treatment, or large-scale manufacturing.

• Considerations: Make sure to consider the required environmental factors (e.g., temperature, humidity) and the need for remote monitoring. If your process requires advanced control algorithms or integration with more complex software systems, the K2-400 SC440/A can be expanded with additional modules.

This detailed overview of the Kemro K2-400 SC440/A DCS PLC Module provides an understanding of its capabilities, ideal applications, and how it can fit into industrial automation systems. Let me know if you need further information or help with selecting the right system!